Zuboobrabotka
.pdf
ПЛАСТИНЫ
INSERTS
A |
LNV333-500T05-A |
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B |
LNV333-501T05-A |
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C |
DPM424-001 |
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D |
LNV434-500T05-A |
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Боковая |
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Flank |
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Основания |
Root |
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Основания |
Root |
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Основания |
Root |
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E |
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LNV425-500T05-A |
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F |
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LNV436-500T05-A |
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G |
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LNV436-501T05-A |
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Основания |
Root |
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Основания |
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Root |
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Основания |
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Пластины изготавливаются из сплавов IN 2040 и IN 2005
Inserts available in grades IN 2040 and IN 2005.
Обозначение |
Описание |
designation |
description |
LNV333-500T05-A Негативная геометрия R 1,2 / negative geometry R 1,2
LNV333-501T05-A Негативная геометрия R 1,8 / negative geometry R 1,8
DPM424-001 Позитивная геометрия R 0,8 / positive geometry R 0,8
LNV434-500T05-A Негативная геометрия R 2,8 / negative geometry R 2,8
LNV425-500T05-A Негативная геометрия R 4,0 / negative geometry R 4,0
LNV436-500T05-A Негативная геометрия R 4,0 / negative geometry R 4,0
LNV436-501T05-A Негативная геометрия R 5,0 / negative geometry R 5,0
Nuance |
Grade |
IN2005 IN2040
= P |
= M |
= K |
ЗАПЧАСТИ
PIÈCES DÉTACHÉESSPARE/ PARTS
SPARE PARTS
Винт/inserts crew
SM40-110-00
для пластины / for inserts:
A
Винт/inserts crew
SM50-160-10
для пластины / for inserts:
C D E F G
Винт/inserts crew |
Винт/inserts crew |
Винт/inserts crew |
SM40-090-00 |
SM50-120-10 |
SM50-140-10 |
для пластины / for inserts: |
для пластины / for inserts: |
для пластины / for inserts: |
B |
C D |
C D |
11
РЕЖИМЫ РЕЗАНИЯ ДЛЯ ЧЕРНОВОЙ МОДУЛЬНОЙ ФРЕЗЫ BP IV CUTTING DATA RECOMMENDATION ROUGHING GASHER BP IV
Модуль |
Обозначение |
D |
Zeff. |
ae1 [mm] |
fz1 [mm] |
Vc1 [m/min] |
Vc1 [m/min] |
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Module |
Designation |
[mm] |
проход/cut1 |
проход/cut1 |
Rm<1000 N/mm2 |
Rm>1000 N/mm2 |
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37W8F210006GE-00 |
210 |
8 |
13,5 |
0,40-0,50 |
140-160 |
120-140 |
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6 |
37W8F270006GF-00 |
270 |
10 |
13,5 |
0,50-0,60 |
140-160 |
120-140 |
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37W8F350006GA-00 |
350 |
12 |
13,5 |
0,55-0,65 |
140-160 |
120-140 |
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3SW8F210008GE-00 |
210 |
8/4 |
18,0 |
0,35-0,45 |
140-160 |
120-140 |
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8 |
3SW8F270008GF-00 |
270 |
10/5 |
18,0 |
0,40-0,50 |
140-160 |
120-140 |
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3SW8F350008GA-00 |
350 |
12/6 |
18,0 |
0,45-0,55 |
140-160 |
120-140 |
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3SW8F210010GE-00 |
210 |
8/4 |
22,5 |
0,35-0,45 |
130-150 |
110-130 |
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10 |
3SW8F270010GF-00 |
270 |
10/5 |
22,5 |
0,40-0,50 |
130-150 |
110-130 |
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3SW8F350010GA-00 |
350 |
12/6 |
22,5 |
0,45-0,55 |
130-150 |
110-130 |
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3SW8K210012GE-00 |
210 |
6/3 |
27,0 |
0,30-0,40 |
130-150 |
110-130 |
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12 |
3SW8K270012GF-00 |
270 |
6/3 |
27,0 |
0,35-0,45 |
130-150 |
110-130 |
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3SW8K350012GA-00 |
350 |
8/4 |
27,0 |
0,40-0,50 |
130-150 |
110-130 |
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3SW8K210014GE-00 |
210 |
6/3 |
31,5 |
0,30-0,40 |
120-140 |
100-120 |
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14 |
3SW8K270014GF-00 |
270 |
6/3 |
31,5 |
0,35-0,45 |
120-140 |
100-120 |
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3SW8K350014GA-00 |
350 |
8/4 |
31,5 |
0,40-0,50 |
120-140 |
100-120 |
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3SW8K270016GF-00 |
270 |
6/3 |
36,0 |
0,30-0,40 |
120-140 |
100-120 |
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16 |
3SW8K350016GA-00 |
350 |
8/4 |
36,0 |
0,35-0,45 |
120-140 |
100-120 |
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3SW8K450016GC-00 |
450 |
10/5 |
36,0 |
0,40-0,50 |
120-140 |
100-120 |
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3SW8M270018GF-00 |
270 |
6/3 |
40,5 |
0,28-0,38 |
120-140 |
100-120 |
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18 |
3SW8M350018GA-00 |
350 |
8/4 |
40,5 |
0,32-0,40 |
120-140 |
100-120 |
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3SW8M450018GC-00 |
450 |
10/5 |
40,5 |
0,35-0,45 |
120-140 |
100-120 |
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3SW8M270020GF-00 |
270 |
6/3 |
45,0 |
0,28-0,34 |
120-140 |
100-120 |
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20 |
3SW8M350020GA-00 |
350 |
8/4 |
45,0 |
0,31-0,38 |
120-140 |
100-120 |
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3SW8M450020GC-00 |
450 |
10/5 |
45,0 |
0,34-0,43 |
120-140 |
100-120 |
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3SW8M270022GF-00 |
270 |
6/3 |
39,5 |
0,29-0,36 |
100-120 |
80-100 |
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22 |
3SW8M350022GA-00 |
350 |
8/4 |
39,5 |
0,32-0,40 |
100-120 |
80-100 |
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3SW8M450022GC-00 |
450 |
10/5 |
39,5 |
0,35-0,45 |
100-120 |
80-100 |
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3SW8N270024GF-00 |
270 |
6/3 |
43,0 |
0,28-0,35 |
100-120 |
80-100 |
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24 |
3SW8N350024GA-00 |
350 |
8/4 |
43,0 |
0,30-0,38 |
100-120 |
80-100 |
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3SW8N450024GC-00 |
450 |
10/5 |
43,0 |
0,34-0,44 |
100-120 |
80-100 |
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26 |
3SW8N350026GA-00 |
350 |
8/4 |
46,5 |
0,30-0,38 |
100-120 |
80-100 |
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3SW8N450026GC-00 |
450 |
10/5 |
46,5 |
0,33-0,43 |
100-120 |
80-100 |
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28 |
3SW8M350028GA-00 |
350 |
8/4 |
50,5 |
0,29-0,37 |
100-120 |
80-100 |
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3SW8M450028GC-00 |
450 |
10/5 |
50,5 |
0,32-0,42 |
100-120 |
80-100 |
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30 |
3SW8M350030GA-00 |
350 |
8/4 |
54,0 |
0,28-0,35 |
100-120 |
80-100 |
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3SW8M450030GC-00 |
450 |
10/5 |
54,0 |
0,30-0,40 |
100-120 |
80-100 |
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32 |
3SW8M400032GA-00 |
400 |
8/4 |
57,5 |
0,30-0,40 |
100-120 |
80-100 |
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3SW8M500032GC-00 |
500 |
10/5 |
57,5 |
0,32-0,42 |
100-120 |
80-100 |
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34 |
3SW8N400034GA-00 |
400 |
8/4 |
61,0 |
0,28-0,38 |
100-120 |
80-100 |
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3SW8N500034GC-00 |
500 |
10/5 |
61,0 |
0,30-0,40 |
100-120 |
80-100 |
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36 |
3SW8N400036GA-00 |
400 |
8/4 |
64,5 |
0,28-0,38 |
100-120 |
80-100 |
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3SW8N500036GC-00 |
500 |
10/5 |
64,5 |
0,30-0,40 |
100-120 |
80-100 |
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Указанные режимы резания носят рекомендательный характер и могут быть адаптированы к конкретным условиям обработки и при необходимости оптимизированы.
The indicated cutting data can only be a recommendation and must be adapted on location and, if necessary, optimized.
12
Модуль |
Обозначение |
D |
Zeff. |
ae2 [mm] |
fz2 [mm] |
Vc2 [m/min] |
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Module |
Designation |
[mm] |
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проход2/cut2 |
проход2/cut2 |
Rm<1000 N/mm2 |
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37W8F210006GE-00 |
210 |
8 |
- |
- |
- |
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6 |
37W8F270006GF-00 |
270 |
10 |
- |
- |
- |
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37W8F350006GA-00 |
350 |
12 |
- |
- |
- |
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3SW8F210008GE-00 |
210 |
8/4 |
- |
- |
- |
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8 |
3SW8F270008GF-00 |
270 |
10/5 |
- |
- |
- |
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3SW8F350008GA-00 |
350 |
12/6 |
- |
- |
- |
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3SW8F210010GE-00 |
210 |
8/4 |
- |
- |
- |
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10 |
3SW8F270010GF-00 |
270 |
10/5 |
- |
- |
- |
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3SW8F350010GA-00 |
350 |
12/6 |
- |
- |
- |
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3SW8K210012GE-00 |
210 |
6/3 |
- |
- |
- |
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12 |
3SW8K270012GF-00 |
270 |
6/3 |
- |
- |
- |
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3SW8K350012GA-00 |
350 |
8/4 |
- |
- |
- |
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3SW8K210014GE-00 |
210 |
6/3 |
- |
- |
- |
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14 |
3SW8K270014GF-00 |
270 |
6/3 |
- |
- |
- |
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3SW8K350014GA-00 |
350 |
8/4 |
- |
- |
- |
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3SW8K270016GF-00 |
270 |
6/3 |
- |
- |
- |
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16 |
3SW8K350016GA-00 |
350 |
8/4 |
- |
- |
- |
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3SW8K450016GC-00 |
450 |
10/5 |
- |
- |
- |
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3SW8M270018GF-00 |
270 |
6/3 |
- |
- |
- |
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18 |
3SW8M350018GA-00 |
350 |
8/4 |
- |
- |
- |
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3SW8M450018GC-00 |
450 |
10/5 |
- |
- |
- |
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3SW8M270020GF-00 |
270 |
6/3 |
- |
- |
- |
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20 |
3SW8M350020GA-00 |
350 |
8/4 |
- |
- |
- |
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3SW8M450020GC-00 |
450 |
10/5 |
- |
- |
- |
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3SW8M270022GF-00 |
270 |
6/3 |
10 |
0,55-0,67 |
120-140 |
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22 |
3SW8M350022GA-00 |
350 |
8/4 |
10 |
0,62-0,75 |
120-140 |
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3SW8M450022GC-00 |
450 |
10/5 |
10 |
0,70-0,85 |
120-140 |
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3SW8N270024GF-00 |
270 |
6/3 |
11 |
0,50-0,65 |
120-140 |
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24 |
3SW8N350024GA-00 |
350 |
8/4 |
11 |
0,60-0,73 |
120-140 |
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3SW8N450024GC-00 |
450 |
10/5 |
11 |
0,65-0,80 |
120-140 |
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26 |
3SW8N350026GA-00 |
350 |
8/4 |
12 |
0,55-0,67 |
120-140 |
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3SW8N450026GC-00 |
450 |
10/5 |
12 |
0,65-0,77 |
120-140 |
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28 |
3SW8M350028GA-00 |
350 |
8/4 |
12,5 |
0,55-0,67 |
120-140 |
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3SW8M450028GC-00 |
450 |
10/5 |
12,5 |
0,65-0,77 |
120-140 |
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30 |
3SW8M350030GA-00 |
350 |
8/4 |
13,5 |
0,53-0,65 |
120-140 |
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3SW8M450030GC-00 |
450 |
10/5 |
13,5 |
0,63-0,75 |
120-140 |
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32 |
3SW8M400032GA-00 |
400 |
8/4 |
14,5 |
0,58-0,68 |
120-140 |
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3SW8M500032GC-00 |
500 |
10/5 |
14,5 |
0,65-0,75 |
120-140 |
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34 |
3SW8N400034GA-00 |
400 |
8/4 |
15,5 |
0,55-0,65 |
120-140 |
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3SW8N500034GC-00 |
500 |
10/5 |
15,5 |
0,60-0,70 |
120-140 |
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36 |
3SW8N400036GA-00 |
400 |
8/4 |
16,5 |
0,55-0,65 |
120-140 |
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3SW8N500036GC-00 |
500 |
10/5 |
16,5 |
0,60-0,70 |
120-140 |
||
|
Указанные режимы резания носят рекомендательный характер и могут быть адаптированы к конкретным условиям обработки и при необходимости оптимизированы.
The indicated cutting data can only be a recommendation and must be adapted on location and, if necessary, optimized.
Vc2 [m/min]
Rm>1000 N/mm2
- |
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- |
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- |
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- |
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- |
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- |
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прохододин |
cutonein |
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- |
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Обработказа |
Machining |
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- |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
проходадвазаОбработка |
cutstwoinMachining |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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100-120 |
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13
ЧИСТОВЫЕ МОДУЛЬНЫЕ ФРЕЗЫ (ВНУТРЕННИЕ И НАРУЖНЫЕ) INGERSOLL FINISHING GASHER (INTERNAL & EXTERNAL)
ОПИСАНИЕ
Чистовая обработка зубчатых колес модульными фрезами Ingersoll успешно применяется уже в течение многих лет. По всему миру для чистовых операций используется инструмент выпуклой формы для обработки внутренних зубьев и вогнутой - для наружных. Корпуса, также как и пластины, изготавливаются с узкими полями допусков, чтобы получать требуемую точность формы зуба. В процессе обработки формы зуба большая часть металла удаляется у основания зуба, в то время как на эвольвенте чаще осуществляются чистовые операции и полирование.
Такой комплекс операций послужил причиной для разработки инструмента, концептуально применимого для различных условий обработки. В результате появился инструмент с различными радиальными углами и перекрывающейся формой пластин.
Этот новый инструмент приобрел более эффективные зубья для обработки основания формируемого зуба, а эффективность зубьев по эвольвенте уменьшилась вдвое для оптимизации толщины стружки. Преимущество этой разработки компании Ingersoll выражается в большей стойкости инструмента, меньшем нагреве деталей, а также в снижении затрат на режущий инструмент.
The fi nishing of gears has been practiced successfully with Ingersoll toolsfor many years now. For the fi nishing operation all over the world tools with a convex (internal gear production) or concave (external gear production) form are applied. The tools, as well as the inserts are within very narrow tolerances to achieve the required accuracy of the tooth gap. During the machining of the tooth gap, a lot of material is removed from the tooth base, whereas in the involute area rather a fi nishing operation and polishing of the surface are carried out.
This complex machining operation was reason enough to develop a tool concept suitable for the various cutting requirements. The result is a tool with different radial angles as well as overlapping insert geometries.
These new tools obtain fully effective teeth at the root of the tooth and half effective teeth at the tooth fl ank thus optimizing the chip thickness. he advantages of this Ingersoll design are refl ected in a longer tool life, improved surface fi nish, lower heat development on the component, as well as in a reduction of the cutting material costs.
14
ОПИСАНИЕ
Чистовая модульная фреза со шлифованным профилем пластин
Модуль 20; обрабатываемый материал 42ХМ, окончательная обработка (второй проход).
D = 290 mm |
n = 132 min-1 |
h= 0,4 mm |
vf = 520 mm/min |
ae = 2 mm |
|
Finishing gasher with profile ground inserts
Outer ring module 20; material: 42CrMo4 fi nishing (2nd cut)
D = 290 mm |
n = 132 min-1 |
h= 0,4 mm |
vf = 520 mm/min |
ae = 2 mm |
|
Чистовая модульная фреза со шлифованным профилем пластин
Модуль внутренних зубьев 10; обрабатываемый материал 42ХМ, чистовой проход.
D = 380 mm |
n = 140 min-1 |
fz= 0,45 mm |
vf = 785 mm/min |
ae = 22,5 mm |
|
Finishing gasher with profile ground inserts
Inner ring module 10; material: 42CrMo4 fi nishing
D = 380 mm |
n = 140 min-1 |
fz= 0,45 mm |
vf = 785 mm/min |
ae = 22,5 mm |
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15
ЧИСТОВАЯ МОДУЛЬНАЯ ФРЕЗА (ВНУТРЕННЯЯ) FINISHING GASHER (INTERNAL)
Фреза с торцевыми шпонками |
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DIN 138 |
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Cutter with radial keyway |
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Модуль |
Обозначение |
D |
d |
B |
z |
zeff |
d1 |
Набор пластин |
|
Module |
Designation |
|
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|
|
|
|
Fitting insert |
|
|
37W8Z300006GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
A |
B |
6 |
37W8Z360006GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
A |
B |
|
37W8Z420006GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
A |
B |
|
37W8Z300008GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
C |
D |
8 |
37W8Z360008GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
C |
D |
|
37W8Z420008GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
C |
D |
|
37W8Z300010GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
E |
F |
10 |
37W8Z360010GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
E |
F |
|
37W8Z420010GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
E |
F |
|
37W8Z300012GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
G |
H |
12 |
37W8Z360012GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
G |
H |
|
37W8Z420012GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
G |
H |
|
37W8Z300014GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
I |
J |
14 |
37W8Z360014GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
I |
J |
|
37W8Z420014GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
I |
J |
|
37W8Z300016GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
K |
L |
16 |
37W8Z360016GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
K |
L |
|
37W8Z420016GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
K |
L |
|
37W8Z300018GA-I |
300 |
80 |
90 |
24 |
12/6 |
160 |
M |
N |
18 |
37W8Z360018GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
M |
N |
|
37W8Z420018GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
M |
N |
|
37W8Z300020GA-I |
300 |
80 |
90 |
24 |
12/6 |
150 |
O |
P |
20 |
37W8Z360020GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
O |
P |
|
37W8Z420020GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
O |
P |
|
37W8Z300022GA-I |
300 |
80 |
90 |
24 |
12/6 |
150 |
Q |
R |
22 |
37W8Z360022GA-I |
360 |
80 |
90 |
28 |
14/7 |
170 |
Q |
R |
|
37W8Z420022GA-I |
420 |
80 |
90 |
32 |
16/8 |
180 |
Q |
R |
ЗАПЧАСТИ
SPARE PARTS
Винт/inserts crew |
Винт/inserts crew |
Винт/inserts crew |
SM40-090-00 |
SM50-100-00 |
SM50-140-10 |
для пластины / for inserts: |
для пластины / for inserts: |
для пластины / for inserts: |
A B D F |
C H |
E G I J |
Винт/inserts crew
SM50-160-10
для пластины / for inserts:
K L M N O P Q R
16
ПЛАСТИНЫ
INSERTS
A FNC332-I-MOD6 |
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B |
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LNA332-MOD6 |
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C FNC443-I-MOD8 |
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D |
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LNA332-MOD8 |
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Боковая |
Flank |
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Основания Root |
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Основания Root |
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Основания Root |
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E FNC444-I-MOD10 |
F |
LNA333-MOD10 |
G FNC464-I-MOD12 |
H |
LNA434-MOD12 |
||||
Боковая |
Flank |
|
Основания |
Root |
Боковая |
Flank |
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Основания |
Root |
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14.29 |
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19.05 |
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I FNC465-I-MOD14 |
J |
LNA444-MOD14 |
K FNC475-I-MOD16 |
|
L |
LNA454-MOD16 |
|||
Боковая |
Flank |
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Основания |
Root |
Боковая |
Flank |
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Основания |
Root |
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M FNC485-I-MOD18 |
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N LNA454-MOD18 |
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O FNC496-I-MOD20 |
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P |
LNA446-MOD20 |
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Боковая |
Flank |
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Основания Root |
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Боковая |
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Flank |
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Основания Root |
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|
Q FNC4106-I-MOD22 |
R |
LNA446-MOD22 |
|
Боковая |
Flank |
|
Основания Root |
66.7 |
|
|
|
Пластины изготавливаются из сплава IN2040. Форма боковых пластин указана в таблице на стр.16.
Inserts available in grade IN2040. Design of fl ank inserts depends on gear data.
17
ЧИСТОВАЯ МОДУЛЬНАЯ ФРЕЗА (НАРУЖНАЯ) FINISHING GASHER (EXTERNAL)
Фреза с торцевой шпонкой |
|
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DIN 138 |
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||
Cutter with radial keyway |
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Модуль |
Обозначение |
D |
d |
B |
z |
zeff |
d1 |
Набор пластин |
||
Module |
Designation |
Fitting insert |
||||||||
|
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|||||
|
37W8Z300006GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
A |
B |
|
6 |
37W8Z360006GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
A |
B |
|
|
37W8Z420006GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
A |
B |
|
|
37W8Z300008GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
C |
D |
|
8 |
37W8Z360008GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
C |
D |
|
|
37W8Z420008GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
C |
D |
|
|
37W8Z300010GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
E |
F |
|
10 |
37W8Z360010GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
E |
F |
|
|
37W8Z420010GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
E |
F |
|
|
37W8Z300012GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
G |
H |
|
12 |
37W8Z360012GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
G |
H |
|
|
37W8Z420012GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
G |
H |
|
|
37W8Z300014GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
I |
J |
|
14 |
37W8Z360014GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
I |
J |
|
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37W8Z420014GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
I |
J |
|
|
37W8Z300016GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
K |
L |
|
16 |
37W8Z360016GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
K |
L |
|
|
37W8Z420016GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
K |
L |
|
|
37W8Z300018GA-E |
300 |
80 |
90 |
24 |
12/6 |
160 |
M |
N |
|
18 |
37W8Z360018GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
M |
N |
|
|
37W8Z420018GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
M |
N |
|
|
37W8Z300020GA-E |
300 |
80 |
90 |
24 |
12/6 |
150 |
O |
P |
|
20 |
37W8Z360020GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
O |
P |
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37W8Z420020GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
O |
P |
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37W8Z300022GA-E |
300 |
80 |
90 |
24 |
12/6 |
150 |
Q |
R |
|
22 |
37W8Z360022GA-E |
360 |
80 |
90 |
28 |
14/7 |
170 |
Q |
R |
|
|
37W8Z420022GA-E |
420 |
80 |
90 |
32 |
16/8 |
180 |
Q |
R |
|
ЗАПЧАСТИ
SPARE PARTS
Винт/inserts crew |
Винт/inserts crew |
Винт/inserts crew |
|
Винт/inserts crew |
SM40-090-00 |
SM50-100-00 |
SM50-140-10 |
SM50-160-10 |
|
для пластины / for inserts: |
для пластины / for inserts: |
для пластины / for inserts: |
для пластины / for inserts: |
|
A B D F |
C H |
E G I J |
K |
L M N O |
|
|
|
P |
Q R |
18
ПЛАСТИНЫ
INSERTS
A FNC332-E-MOD6 |
B |
|
LNA332-MOD6 |
|
C FNC443-E-MOD8 |
D |
|
LNA332-MOD8 |
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Боковая |
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Flank |
|
Основания |
Root |
Боковая |
Flank |
Основания |
Root |
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|
E FNC444-E-MOD10 |
F |
|
|
LNA333-MOD10 |
G FNC464-E-MOD12 |
H |
|
LNA434-MOD12 |
|
||||||||||||||||||||||||||||||||||||||||||||||||||||
Боковая |
Flank |
|
Основания |
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Root |
Боковая |
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Flank |
|
Основания |
Root |
|||||||||||||||||||||||||||||||||||||||
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4.76 |
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14.29 |
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|||
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|
I FNC465-E-MOD14 |
J LNA444-MOD14 |
|
K FNC475-E-MOD16 |
L |
LNA454-MOD16 |
|
|||||||||||||||||||||||||||||||||||||||||||
Боковая |
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Flank |
Основания |
Root |
Боковая |
Flank |
Основания |
Root |
|||||||||||||||||||||||||||||||||||
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M FNC485-E-MOD18 |
N LNA454-MOD18 |
|
O FNC496-E-MOD20 |
P LNE446-MOD20 |
|
|||||||||||||||||||||||||||||||||||||||||
Боковая |
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Flank |
Основания |
Root |
Боковая |
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Flank |
Основания |
Root |
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Q FNC4106-E-MOD22 |
R |
LNE446-MOD22 |
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Боковая |
Flank |
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Основания |
Root |
66.7 |
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Пластины изготавливаются из сплава IN2040. Форма боковых пластин указана в таблице на стр.18.
Inserts available in grade IN2040. Design of fl ank inserts depends on gear data.
19
РЕЖИМЫРЕЗАНИЯДЛЯЧИСТОВОЙМОДУЛЬНОЙФРЕЗЫ(ВНУТРЕННЕЙ/НАРУЖНОЙ) CUTTING DATA RECOMMENDATION FINISHING GASHER (INTERNAL / EXTERNAL)
Модуль |
Обозначение |
D |
Zeff. |
ae1 [mm] |
fz1 [mm] |
Vc1 [m/min] |
Vc1 [m/min] |
|
Module |
Designation |
[mm] |
проход1/cut1 |
проход1/cut1 |
Rm<1000 N/mm2 |
Rm>1000 N/mm2 |
||
|
||||||||
|
37W8Z30006GA-I/E |
300 |
12/6 |
13,5 |
0,50-0,60 |
140-160 |
120-140 |
|
6 |
37W8Z360006GA-I/E |
360 |
14/7 |
13,5 |
0,55-0,65 |
140-160 |
120-140 |
|
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37W8Z420006GA-I/E |
420 |
16/8 |
13,5 |
0,58-0,72 |
140-160 |
120-140 |
|
|
37W8Z300008GA-I/E |
300 |
12/6 |
18,0 |
0,42-0,52 |
140-160 |
120-140 |
|
8 |
37W8Z360008GA-I/E |
360 |
14/7 |
18,0 |
0,48-0,58 |
140-160 |
120-140 |
|
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37W8Z420008GA-I/E |
420 |
16/8 |
18,0 |
0,52-0,62 |
140-160 |
120-140 |
|
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37W8Z300010GA-I/E |
300 |
12/6 |
22,5 |
0,38-0,48 |
130-150 |
110-130 |
|
10 |
37W8Z360010GA-I/E |
360 |
14/7 |
22,5 |
0,42-0,52 |
130-150 |
110-130 |
|
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37W8Z420010GA-I/E |
420 |
16/8 |
22,5 |
0,45-0,55 |
130-150 |
110-130 |
|
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37W8Z300012GA-I/E |
300 |
12/6 |
27,0 |
0,35-0,45 |
130-150 |
110-130 |
|
12 |
37W8Z360012GA-I/E |
360 |
14/7 |
27,0 |
0,38-0,48 |
130-150 |
110-130 |
|
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37W8Z420012GA-I/E |
420 |
16/8 |
27,0 |
0,42-0,52 |
130-150 |
110-130 |
|
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37W8Z300014GA-I/E |
300 |
12/6 |
31,5 |
0,32-0,42 |
130-150 |
110-130 |
|
14 |
37W8Z360014GA-I/E |
360 |
14/7 |
31,5 |
0,35-0,45 |
130-150 |
110-130 |
|
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37W8Z420014GA-I/E |
420 |
16/8 |
31,5 |
0,38-0,48 |
130-150 |
110-130 |
|
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37W8Z300016GA-I/E |
300 |
12/6 |
36,0 |
0,30-0,40 |
120-140 |
100-120 |
|
16 |
37W8Z360016GA-I/E |
360 |
14/7 |
36,0 |
0,32-0,42 |
120-140 |
100-120 |
|
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37W8Z420016GA-I/E |
420 |
16/8 |
36,0 |
0,36-0,46 |
120-140 |
100-120 |
|
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37W8Z300018GA-I/E |
300 |
12/6 |
37,5 |
0,30-0,38 |
120-140 |
100-120 |
|
18 |
37W8Z360018GA-I/E |
360 |
14/7 |
37,5 |
0,32-0,42 |
120-140 |
100-120 |
|
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37W8Z420018GA-I/E |
420 |
16/8 |
37,5 |
0,35-0,45 |
120-140 |
100-120 |
|
|
37W8Z300020GA-I/E |
300 |
12/6 |
41,0 |
0,29-0,37 |
120-140 |
100-120 |
|
20 |
37W8Z360020GA-I/E |
360 |
14/7 |
41,0 |
0,32-0,40 |
120-140 |
100-120 |
|
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37W8Z420020GA-I/E |
420 |
16/8 |
41,0 |
0,34-0,42 |
120-140 |
100-120 |
|
|
37W8Z300022GA-I/E |
300 |
12/6 |
44,5 |
0,29-0,35 |
100-120 |
80-100 |
|
22 |
37W8Z360022GA-I/E |
360 |
14/7 |
44,5 |
0,30-0,38 |
100-120 |
80-100 |
|
|
37W8Z420022GA-I/E |
420 |
16/8 |
44,5 |
0,32-0,42 |
100-120 |
80-100 |
Указанные режимы резания носят рекомендательный характер и могут быть адаптированы к конкретным условиям обработки и, при необходимости, оптимизированы.
The indicated cutting data can only be a recommendation and must be adapted on location and, if necessary, optimized.
20