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3.2 Egr cooler

E GR cooler is already applied in Terracan CRDI system. Like Terracan’s the same water cooled EGR cooler system is used for D 2.0 CRDI.

The main purpose of using EGR cooler is decreased EGR gas temperature to increase volumetric efficiency when EGR goes on condition.

Fig. EGR Cooler

3.3 Hi-Scan pro operation

Compression Test function is composed with 3 sections.

  1. Compression Test

  2. Idle Speed Comparison

  3. Inject Quantity Comparison

When you try to use this function, ECM ROM ID checking is done by Hi-Scan Pro first. If your ECM doesn’t support any function, you can not use it.

3.3.1 Compression Test

This test is detecting engine’s mechanical problem. When this function is conducted, temporally all injection for each injector are prohibited. The testing condition are as follow.

Test Condition

3.3.2 Idle Speed Comparison

After finishing Compression Test you can conduct Idle Speed Comparison to detect injector problem. In this mode all injected fuel quantity for each cylinder is almost same. Since the mechanical compression is O.K, theologically if you inject the same quantity of fuel to each injector, each cylinder’s power balance should be the same. If it has some different compared to others, you can expect some problems on that injector.

3.3.3 Inject Quantity Comparison

Using this function you can check the corrected injection quantity and decide which injector has critical problem. Even though there isn’t any recommendable specified value, , you can assume which one is abnormal comparing to other cylinder’s correction value.

Chapter 3. Appendix

1. Trouble code for 2.0 Beta engine

● : MIL ON & FAULT CODE MEMORY ▲ : MIL OFF & FAULT CODE MEMORY

●* : MIL ON & FAULT CODE MEMORY FOR OPT ▲* : MIL OFF & FAULT CODE MEMORY FOR OPT

DTC

Description

USA

EURO-III/IV

EURO-II

JPN

CHN

LEAD

CAL

FED

P0011

"A" Camshaft Position-Timing Over-Advanced or System Performance(Bank 1)

●

●

●

▲

▲

▲

▲

P0016

Crankshaft Position – Camshaft Position Correlation(Bank 1 Sensor A)

●

●

●

▲

▲

▲

▲

P0032

HO2S Heater Circuit high (Bank 1 / Sensor 1)

●

●

●

▲

●

▲

P0036

HO2S Heater Control Circuit (Bank 1 / Sensor 2)

●

●

●

P0037

HO2S Heater Circuit low (Bank 1 / Sensor 2)

●

●

●

P0038

HO2S Heater Circuit high (Bank 1 / Sensor 2)

●

●

●

P0076

Intake Valve Control Solenoid Circuit Low (Bank1)

●

●

●

▲

▲

▲

▲

P0077

Intake Valve Control Solenoid Circuit High (Bank1)

●

●

●

▲

▲

▲

▲

P0101

Mass or Volume Air Flow Circuit Range / Performance

●

●

●

●

●

▲

●

P0102

Mass or Volume Air Flow Circuit Low Input

●

●

●

●

●

▲

●

P0103

Mass or Volume Air Flow Circuit high Input

●

●

●

●

●

▲

●

P0112

Intake Air Temperature Sensor1 Circuit Low Input

●

●

●

▲

●

▲

▲

P0113

Intake Air Temperature Sensor1 Circuit High Input

●

●

●

▲

●

▲

▲

P0116

Engine Coolant Temperature Circuit Range / Performance

●

●

●

●

●

▲

●

P0117

Engine Coolant Temperature Circuit Low Input

●

●

●

●

●

▲

●

P0118

Engine Coolant Temperature Circuit High Input

●

●

●

●

●

▲

●

P0121

Throttle/Pedal Position Sensor/Switch "A" Circuit Range/Performance

●

●

●

●

●

▲

●

P0122

Throttle/Pedal Position Sensor/Switch "A" Circuit Low Input

●

●

●

●

●

▲

●

P0123

Throttle/Pedal Position Sensor/Switch "A" Circuit High Input

●

●

●

●

●

▲

●

P0125

Insufficient Coolant Temperature for Closed Loop Fuel Control

●

●

●

P0128

Coolant Thermostat (Coolant Temp. below Thermostat Regulating Temp.)

●

●

P0130

O2 Sensor Circuit(Bank 1/ Sensor 1)

●

●

●

▲

●

▲

P0131

O2 Sensor Circuit Low Voltage(Bank 1 / Sensor 1)

●

●

●

▲

●

▲

P0132

O2 Sensor Circuit High Voltage(Bank 1 / Sensor 1)

●

●

●

▲

●

▲

P0133

O2-Sensor Circuit Slow Response (Bank 1 / Sensor 1)

●

●

●

▲

●

▲

P0134

O2 Sensor Circuit No Activity Detected (Bank 1 / Sensor 1)

●

●

●

▲

●

▲

P0136

O2 Sensor Circuit

●

●

●

P0137

O2 Sensor Circuit Low Voltage (Bank 1 / Sensor 2)

●

●

●

P0138

O2 Sensor Circuit High Voltage (Bank 1 / Sensor 2)

●

●

●

P0139

O2 Sensor Circuit Slow Response

●

●

●

P0140

O2 Sensor Circuit No Activity Detected (Bank 1 / Sensor 2)

●

●

●

P0171

System Too Lean (Bank 1)

●

●

●

P0172

System Too Rich (Bank 1)

●

●

●

P0196

Engine Oil Temp. Sensor Range / Performance

●

●

●

▲

▲

▲

▲

P0197

Engine Oil Temp. Sensor Low Input

●

●

●

▲

▲

▲

▲

P0198

Engine Oil Temp. Sensor High Input

●

●

●

▲

▲

▲

▲

P0230

Fuel Pump Primary Circuit

▲

▲

▲

▲

▲

▲

▲

P0261

Cylinder 1 - Injector Circuit Low

●

●

●

●

●

▲

●

P0262

Cylinder 1 - Injector Circuit High

●

●

●

●

●

▲

●

P0264

Cylinder 2 - Injector Circuit Low

●

●

●

●

●

▲

●

P0265

Cylinder 2 - Injector Circuit High

●

●

●

●

●

▲

●

P0267

Cylinder 3 - Injector Circuit Low

●

●

●

●

●

▲

●

P0268

Cylinder 3 - Injector Circuit High

●

●

●

●

●

▲

●

P0270

Cylinder 4 - Injector Circuit Low

●

●

●

●

●

▲

●

P0271

Cylinder 4 - Injector Circuit High

●

●

●

●

●

▲

●

P0300

Random/Multiple Cylinder Misfire Detected

●

●

●

●

P0301

Cylinder 1 - Misfire detected

●

●

●

●

P0302

Cylinder 2 - Misfire detected

●

●

●

●

P0303

Cylinder 3 - Misfire detected

●

●

●

●

P0304

Cylinder 4 - Misfire detected

●

●

●

●

P0325

Knock Sensor 1 Circuit

▲

▲

▲

▲

▲

▲

▲

P0335

Crankshaft Position Sensor A Circuit

●

●

●

▲

▲

▲

▲

P0340

Camshaft Position Sensor A Circuit Malfunction(Single Sensor)

●

●

●

▲

▲

▲

▲

P0420

Catalyst System Efficiency below Threshold (Bank 1)

●

●

●

P0441

Evap.Emission System Incorrect Purge Flow

●

●

P0442

Evap. Emission System - Leak detected (small leak)

●

●

P0444

Evap. Emission System - Purge Ctrl. Valve

Circuit Open

●

●

●

●

P0445

Evap. Emission System - Purge Ctrl. Valve Circuit Shorted

●

●

●

●

P0447

Evap. Emission System - Vent Control Circuit Open

●

●

P0448

Evap. Emission System - Vent Control Circuit Shorted

●

●

P0449

Evap. Emission System - Vent valve / Solenoid circuit

●

●

P0451

Evap. Emission System - Pressure Sensor Range / Performance

●

●

P0452

Evap. Emission System - Pressure Sensor Low Input

●

●

P0453

Evap. Emission System - Pressure Sensor High Input

●

●

P0454

Evap. Emission System - Pressure Sensor Intermittent

●

●

P0455

Evap. Emission System - Leak detected(Large leak)

●

●

P0456

Evap. Emission System- Leak detected (very small leak)

●

●

P0501

Vehicle Speed Sensor A Range/Performance

●

●

●

▲

●

▲

▲

P0506

Idle Air Control System - RPM lower than expected

●

●

▲

▲

▲

▲

▲

P0507

Idle Air Control System - RPM higher than expected

●

●

▲

▲

▲

▲

▲

P0560

System Voltage

▲

▲

▲

▲

▲

▲

▲

P0562

System Voltage Low

●

●

●

▲

▲

▲

▲

P0563

System Voltage High

●

●

●

▲

▲

▲

▲

P0600

CAN Communication BUS

●

●

●

▲

▲

▲

▲

P0605

Internal Control Module Read Only Memory(ROM) Error

●

●

▲

▲

▲

▲

▲

P0650

Malfunction Indicator Lamp(MIL) Control Circuit

▲

▲

▲

▲

P1166

O2 Sensor System - Lambda Controller at the Limit (Bank 1)

●

●

●

P1372

Misfire Detection - Segment Time Acquisition Incorrect

▲

▲

▲

▲

P1505

Idle Charge Actuator Signal Low of Coil #1

●

●

●

●

▲

▲

●

P1506

Idle Charge Actuator Signal High of Coil #1

●

●

●

●

▲

▲

●

P1507

Idle Charge Actuator Signal Low of Coil #2

●

●

●

●

▲

▲

●

P1508

Idle Charge Actuator Signal High of Coil #2

●

●

●

●

▲

▲

●

P1529

TCU Request for MIL On

●*

●*

●*

▲*

●*

▲*

▲*

P1602

CAN Communication BUS with TCU (Timeout)

●

●

●

▲

▲

▲

▲

P1690

Immobilizer Smartra Error

▲*

▲*

▲*

▲*

▲*

P1691

Immobilizer Antena Error

▲*

▲*

▲*

▲*

▲*

P1693

Immobilizer Transponder Error

▲*

▲*

▲*

▲*

▲*

P1694

Immobilizer ECU Siganl Error

▲*

▲*

▲*

▲*

▲*

P1695

Immobilizer EEPROM Error

▲*

▲*

▲*

▲*

▲*

P1696

Immobilizer MISMATCH/OVERTRIAL ERROR

▲*

▲*

▲*

▲*

▲*

2. Trouble code for 2.7 Delta engine

● : MIL ON & FAULT CODE MEMORY ▲ : MIL OFF & FAULT CODE MEMORY

DTC

Description

US

EURO3/4

JAPAN

GEN/

EURO2

LEADED

P0102

Mass or Volume Air Flow Circuit Low Input

●

●

●

▲

▲

P0103

Mass or Volume Air Flow Circuit high Input

●

●

●

▲

▲

P0101

Mass or Volume Air Flow Circuit Range / Performance Problem

●

▲

P0112

Intake Air Temperature Circuit Low Input

●

●

●

▲

▲

P0113

Intake Air Temperature Circuit High Input

●

●

●

▲

▲

P0117

Engine Coolant Temperature Circuit Low Input

●

●

●

▲

▲

P0118

Engine Coolant Temperature Circuit High Input

●

●

●

▲

▲

P0116

Engine Coolant Temperature Circuit Range / Performance

●

●

P0119

Engine Coolant Temperature Circuit Intermittent

●

P0125

Insufficient Coolant Temperature for Closed Loop Fuel Control

●

P0128

Coolant Thermostat (Coolant Temp. below Thermostat Regulating Temp.)

●

P0122

Throttle / Pedal Position Circuit Low Input

●

●

●

▲

▲

P0123

Throttle / Pedal Position Circuit High Input

●

●

●

▲

▲

P0121

Throttle / Pedal Position Circuit Range/Performance Problem

●

▲

P0130

O2 sensor Circuit Malfunction(Bank 1 / Sensor 1)

●

●

●

▲

P0131

O2 Sensor Circuit Low Input(Bank 1 / Sensor 1)

●

●

●

▲

P0132

O2 Sensor Circuit High Input(Bank 1 / Sensor 1)

●

●

●

▲

P0150

O2 sensor Circuit Malfunction(Bank 2 / Sensor 1)

●

●

●

P0151

O2 Sensor Circuit Low Input (Bank 2 / Sensor 1)

●

●

●

P0152

O2 Sensor Circuit High Input (Bank 2 / Sensor 1)

●

●

●

P0133

O2-Sensor Circuit Slow Response (Bank 1 / Sensor 1)

●

●

P0153

O2-Sensor Circuit Slow Response (Bank 2 / Sensor 1)

●

●

P0134

O2 Sensor Circuit No Activity Detected (Bank 1 / Sensor 1)

●

P0154

O2 Sensor Circuit No Activity Detected (Bank 2 / Sensor 1)

●

P0030

O2 Sensor Heater - Heater Control Circuit (Bank 1 / Sensor 1)

●

P0050

O2 Sensor Heater - Heater Control Circuit (Bank 2 / Sensor 1)

●

P0031

O2 Sensor Heater Circuit low (Bank 1 / Sensor 1)

●

●

●

▲

P0032

O2 Sensor Heater Circuit high (Bank 1 / Sensor 1)

●

●

●

▲

P0051

O2 Sensor Heater Circuit low (Bank 2 / Sensor 1)

●

●

●

P0052

O2 Sensor Heater Circuit high (Bank 2 / Sensor 1)

●

●

●

P0136

O2 Sensor Circuit Malfunction (Bank 1 / Sensor 2)

●

●

●

▲

P0137

O2 Sensor Circuit Low Input (Bank 1 / Sensor 2)

●

●

●

▲

P0138

O2 Sensor Circuit High Input (Bank 1 / Sensor 2)

●

●

●

▲

P0156

O2 Sensor Circuit Malfunction (Bank 2 / Sensor 2)

●

●

●

P0157

O2 Sensor Circuit Low Input (Bank 2 / Sensor 2)

●

●

●

P0158

O2 Sensor Circuit High Input (Bank 2 / Sensor 2)

●

●

●

P0139

O2-Sensor Circuit Slow Response (Bank 1 / Sensor 2)

●

P0159

O2-Sensor Circuit Slow Response (Bank 2 / Sensor 2)

●

P0140

O2 Sensor Circuit No Activity Detected (Bank 1 / Sensor 2)

●

P0160

O2 Sensor Circuit No Activity Detected (Bank 2 / Sensor 2)

●

P0036

O2 Sensor Heater - Heater Control Circuit (Bank 1 / Sensor 2)

●

P0056

O2 Sensor Heater - Heater Control Circuit (Bank 2 / Sensor 2)

●

P0037

O2 Sensor Heater Circuit low (Bank 1 / Sensor 2)

●

●

●

▲

P0038

O2 Sensor Heater Circuit high (Bank 1 / Sensor 2)

●

●

●

▲

P0057

O2 Sensor Heater Circuit low (Bank 2 / Sensor 2)

●

●

●

P0058

O2 Sensor Heater Circuit high (Bank 2 / Sensor 2)

●

●

●

P0133

O2 Sensor Circuit - Transition Switch Time Malfunction / Slope(Bank 1 / Sensor 1)

●

●

P0153

O2 Sensor Circuit - Transition Switch Time Malfunction / Slope(Bank 2 / Sensor 1)

●

●

P0170

O2 Sensor System - Lambda Controller at the Limit (Bank 1)

●

●

▲

P0173

O2 Sensor System - Lambda Controller at the Limit (Bank 2)

●

●

P0171

Fuel Trim Malfunction - System Too Lean (Bank 1)

●

●

●

P0172

Fuel Trim Malfunction - System Too Rich (Bank 1)

●

●

●

P0174

Fuel Trim Malfunction - System Too Lean (Bank 2)

●

●

●

P0175

Fuel Trim Malfunction - System Too Rich (Bank 2)

●

●

●

P0261

Cylinder 1 - Injector Circuit Low

●

●

●

▲

▲

P0264

Cylinder 2 - Injector Circuit Low

●

●

●

▲

▲

P0267

Cylinder 3 - Injector Circuit Low

●

●

●

▲

▲

P0270

Cylinder 4 - Injector Circuit Low

●

●

●

▲

▲

P0273

Cylinder 5 - Injector Circuit Low

●

●

●

▲

▲

P0276

Cylinder 6 - Injector Circuit Low

●

●

●

▲

▲

P0262

Cylinder 1 - Injector Circuit High

●

●

●

▲

▲

P0265

Cylinder 2 - Injector Circuit High

●

●

●

▲

▲

P0268

Cylinder 3 - Injector Circuit High

●

●

●

▲

▲

P0271

Cylinder 4 - Injector Circuit High

●

●

●

▲

▲

P0274

Cylinder 5 - Injector Circuit High

●

●

●

▲

▲

P0277

Cylinder 6 - Injector Circuit High

●

●

●

▲

▲

P0230

Fuel Pump Circuit Malfunction

▲

▲

▲

▲

▲

P0300

Multiple Cylinder Misfire Detected

●

●

●

P0301

Cylinder 1 - Misfire detected

●

●

●

P0302

Cylinder 2 - Misfire detected

●

●

●

P0303

Cylinder 3 - Misfire detected

●

●

●

P0304

Cylinder 4 - Misfire detected

●

●

●

P0305

Cylinder 5 - Misfire detected

●

●

●

P0306

Cylinder 6 - Misfire detected

●

●

●

P0315

Segment Time Acquisition Incorrect

▲

▲

P0325

Knock Sensor 1 Circuit Malfunction

▲

▲

▲

▲

▲

P0330

Knock Sensor 2 Circuit Malfunction

▲

▲

▲

▲

▲

P0335

Crankshaft Position Sensor Circuit Malfunction

●

●

●

▲

▲

P0340

Camshaft Position Sensor Circuit Malfunction

●

●

●

▲

▲

P0350

Ignition Coil Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0351

Ignition Coil 'A' Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0352

Ignition Coil 'B' Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0353

Ignition Coil 'C' Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0354

Ignition Coil 'D' Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0355

Ignition Coil 'E' Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0356

Ignition Coil 'F' Primary / Secondary Circuit Malfunction

▲

▲

▲

▲

P0420

Catalyst System Efficiency below Threshold (Bank 1)

●

●

P0430

Catalyst System Efficiency below Threshold (Bank 2)

●

●

P0441

Evap.Emission Ctrl. System Incorrect Purge Flow

●

P0442

Evap. Emission Ctrl. System - Small Leak detected (1.0 mm)

●

P0456

Evap. Emission Ctrl. System- Small Leak detected (0.5 mm)

●

P0455

Evap. Emission Ctrl. System - Large Leak detected(or tank cap loose/off)

●

P0444

Evap. Emission Ctrl. System - Purge Ctrl. Valve Circuit Open

●

●

●

P0445

Evap. Emission Ctrl. System - Purge Ctrl. Valve Circuit Shorted

●

●

●

P0449

Evap.Emission Ctrl. System - Vent valve / Solenoid circuit

●

P0452

Evap. Emission Ctrl. System - Pressure Sensor Low Input

●

P0453

Evap. Emission Ctrl. System - Pressure Sensor High Input

●

P0451

Evap. Emission Ctrl. System - Pressure Sensor Range / Performance(DTP_CON)

●

P0454

Evap.Emission Ctrl. System - Pressure Sensor Intermittent(DTP_NOISE)

●

P0447

Evap. Emission Ctrl. System - Vent Circuit Open (SOV)

●

P0448

Evap. Emission Ctrl. System - Vent Circuit Shorted (SOV)

●

P0461

Fuel Level Sensor Circuit Range/Performance

▲

P0462

Fuel Level Sensor Circuit Low Input

▲

P0463

Fuel Level Sensor Circuit High Input

▲

P0501

Vehicle Speed Sensor Range / Performance

> WHEEL SPEED MALFUNCTION FROM ABS/TCS

●

●

▲

> WHEEL SPEED MALFUNCTION FROM FRONT RIGHT INDUCTIVE WHEEL SENSOR

●

●

▲

> VEHICLE SPEED MALFUNCTION FROM VEHICLE SPEED SENSOR MOUNTED ON T/M HOUSING

▲

▲

P0506

Idle Control System - RPM lower than expected

●

▲

▲

P0507

Idle Control System - RPM higher than expected

●

▲

▲

P0508

Idle Air Control System Circuit Low

●

P0509

Idle Air Control System Circuit High

●

P1505

Idle Charge Actuator Signal Low of Coil #1

●

●

▲

▲

▲

P1506

Idle Charge Actuator Signal High of Coil #1

●

●

▲

▲

▲

P1507

Idle Charge Actuator Signal Low of Coil #2

●

●

▲

▲

▲

P1508

Idle Charge Actuator Signal High of Coil #2

●

●

▲

▲

▲

P0560

System Voltage Malfunction

▲

▲

▲

▲

▲

P0562

System Voltage Low

●

P0563

System Voltage High

●

P0605

Internal Control Module Read Only Memory(ROM) Error

●

▲

▲

▲

▲

P0650

Malfunction Indicator Lamp(MIL) Control Circuit Malfunction

▲

▲

P0551

Power Steering Switch Circuit Malfunction

▲

▲

▲

▲

P0700

TCU Request for MIL On / Freeze Frame to ECU via CAN

●

●

●

U0101

Serial Communication Problem with TCU (Timeout)

●

●

▲

▲

▲

P0661

Intake manifold tuning valve #1(IV) control circuit low

▲

▲

▲

▲

P0662

Intake manifold tuning valve #1(IV) control circuit high

▲

▲

▲

▲

P0664

Intake manifold tuning valve #2(MV) control circuit low

▲

▲

▲

▲

P0665

Intake manifold tuning valve #2(MV) control circuit high

▲

▲

▲

▲

P1642

Non-Immobilizer-EMS connected to an Immobilizer(non immo only)

▲

▲

▲

▲

P0630

VIN not Programmed or Incompactible - ECM/PCM

●

42 Chonan Technical Service Training Center

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