201278
.pdfСырую нефть из скважины практически не используют в чистом виде. Место, где ее преобразуют в необходимые человеку продукты, – нефтеперерабатывающий завод (НПЗ). Именно сюда сырье доставляется по трубопроводам, железной дороге или морскими танкерами, чтобы после переработки получить бензин, авиационный керосин, мазут, дизельное топливо, смазочные масла, парафин и сырье для нефтехимических производств.
Сначала из нее удаляют механические примеси и растворенные газы, очищают от лишней соли и воды на электрообессоливающих установках. На этой же стадии определяют и свойства сырья.
Нефть делят на фракции в зависимости от температуры кипения и плотности. В лаборатории проводят «тренировочную» перегонку, чтобы узнать, какое количество бензина, керосина, смазочных масел, парафина и мазута можно получить из поступившей на завод нефти. (Нефти сильно различаются по химическому составу, поэтому из одних можно получить больше смазочных масел и парафинов, из других – больше бензина.) И только после этого приступают к промышленной перегонке.
Этот интересный процесс происходит в ректификационной колонне – специальном аппарате для разделения нефти на фракции.
Нефть, нагретую в змеевике до 320-390oС, подают в колонну в виде смеси горячей жидкости и пара. Там пары тяжелых, а потом легких фракций последовательно конденсируются и оседают на специальных тарелках – их может быть от 30 до 60. В результате получают прямогонный бензин (температура кипения 30-160oС), нафту, которую еще называют лигроином (105-160oС), керосин (160 - 230oС), газойль (230-400oС) и мазут, остающийся после отделения остальных фракций.
Do you know that?
The first clear evidence of distillation comes from Greek alchemists working in Alexandria in the first century AD. Distilled water has been known since at least ca. 200 AD, when Alexander of Aphrodisias described the process. Arabs learned the process from the Egyptians and used it extensively in their chemical experiments.
Clear evidence of the distillation of alcohol comes from the School of Salerno in the 12th century. Fractional distillation was developed by Tadeo Alderotti in the 13th century.
In 1500, German alchemist Hieronymus Braunschweig published Liber de arte destillandi (The Book of the Art of Distillation) the first book solely dedicated to the subject of distillation, followed in 1512 by a much expanded version. In 1651, John French published The Art of Distillation the first major English compendium of prac-
41
tice, though it has been claimed that much of it derives from Braunschweig's work. This includes diagrams with people in them showing the industrial rather than bench scale of the operation.
As alchemy evolved into the science of chemistry, vessels called retorts became used for distillations. Both alembics and retorts are forms of glassware with long necks pointing to the side at a downward angle which acted as air-cooled condensers to condense the distillate and let it drip downward for collection. Later, copper alembics were invented. Riveted joints were often kept tight by using various mixtures, for instance a dough made of rye flour. These alembics often featured a cooling system around the beak, using cold water for instance, which made the condensation of alcohol more efficient. These were called pot stills. Today, the retorts and pot stills have been largely supplanted by more efficient distillation methods in most industrial processes. However, the pot still is still widely used for the elaboration of some fine alcohols such as cognac, Scotch whisky, tequila and some vodkas. Pot stills made of various materials (wood, clay, stainless steel) are also used by bootleggers in various countries. Small pot stills are also sold for the domestic production of flower water or essential oils.
Early forms of distillation were batch processes using one vaporization and one condensation. Purity was improved by further distillation of the condensate. Greater volumes were processed by simply repeating the distillation. Chemists were reported to carry out as many as 500 to 600 distillations in order to obtain a pure compound.
In the early 19th century the basics of modern techniques including pre-heating and reflux were developed, particularly by the French, then in 1830 a British Patent was issued to Aeneas Coffey for a whiskey distillation column, which worked continuously and may be regarded as the archetype of modern petrochemical units. In 1877, Ernest Solvay was granted a U.S. Patent for a tray column for ammonia distillation and the same and subsequent years saw developments of this theme for oil and spirits.
With the emergence of chemical engineering as a discipline at the end of the 19th century, scientific rather than empirical methods could be applied. The developing petroleum industry in the early 20th century provided the impetus for the development of accurate design methods such as the McCabe-Thiele method and the Fenske equation. The availability of powerful computers has also allowed direct computer simulation of distillation columns.
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Unit 3: Nature of gas.
Mind the definitions.
Associated |
попутный |
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Natural gas can be found in oil deposits, as |
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natural gas |
природный газ |
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associated natural gas. |
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British |
Британская |
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The term "Btu" is used to describe the heat |
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thermal |
тепловая единица |
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value (energy content) of fuels. |
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unit |
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Carbon di- |
углекислота, |
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Carbon dioxide is a greenhouse gas. |
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oxide |
углекислый газ |
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Contain |
содержать |
в |
себе, |
It sometimes contains significant amounts of |
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включать, |
иметь |
в |
ethane, propane, butane, and pentane. |
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своём составе |
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Depleted |
истощённая залежь |
Can new reserves be discovered fast enough |
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oil field |
нефти |
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to replace depleted oil fields? |
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Dissolved |
растворенный |
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This gas can exist separate from the crude oil |
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in the underground formation, or dissolved in |
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the crude oil. |
Drip gaso- |
бензин, получаемый |
Drip gas has industrial uses as a cleaner and |
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line |
из |
конденсатной |
solvent. |
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ловушки |
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промы- |
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слового |
трубопро- |
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вода |
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Dry gas |
сухой |
природный |
Dry gas typically has a gas-to-oil ratio ex- |
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газ |
(свободный |
от |
ceeding 100,000 scf/STB. |
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жидких УВ) |
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Expand |
расширяться; |
уве- |
The gas cap expands with the depletion of the |
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личиваться |
в |
объё- |
reservoir, pushing down on the liquid sec- |
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ме |
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tions applying extra pressure. |
Gas/oil ra- |
газонефтяной |
фак- |
Gas-Oil Ratios (GOR's) may vary substan- |
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tio |
тор |
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tially among petroleum accumulations in a |
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basin due to a variety of factors. |
Heat |
нагревать |
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Heat reduces surface tension and viscosity of |
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the oil. |
Inert |
инертный |
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(обла- |
The inert gases are obtained by fractional dis- |
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дающий низкой хи- |
tillation of air. |
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мической |
активно- |
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стью) газ; |
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Liquefied |
сжиженный |
нефтя- |
LPG is synthesised by refining petroleum or |
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petroleum |
ной газ |
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"wet" natural gas. |
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gas |
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Methane |
метан |
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Like other hydrocarbons, methane is a very |
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weak acid. |
Natural |
газоконденсат, |
га- |
Natural gas liquids can be classified accord- |
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gas liquids |
зовый бензин |
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ing to their vapor pressures. |
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Percentage |
процентное |
отно- |
The relative percentage of different types of |
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шение; процентное |
hydrocarbon molecules varies from oil to oil, |
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содержание |
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determining the properties of each oil. |
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Retrograde |
Ретроградный газ |
The Arun field is one of the world's giant ret- |
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gas |
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rograde gas reservoirs. |
Pipeline |
трубопровод |
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There is some argument as to when the first |
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crude oil pipeline was built. |
Pressure |
Давление |
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The natural pressure in many reservoirs, |
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however, eventually dissipates. |
Solution |
Раствор |
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The gas comes out of solution to form a gas |
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cap at the top. |
Vapor |
Пар, испаряться |
The condensate continues to be heated by the |
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rising hot vapors. |
Volatile |
летучий; |
легкоис- |
A mixture of 96% ethanol and 4% water boils |
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паряющийся |
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at 78.2 °C, being more volatile than pure |
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ethanol. |
Wet gas |
жирный газ, газ с |
Wet gas is a particularly important concept in |
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большим |
содержа- |
the field of flow measurement. |
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нием паров бензина |
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Composition
Natural gas is composed of hydrocarbon molecules that range from one to four carbon atoms in length. The gas with one carbon atom in the molecule is methane (CH4), two is ethane (С2Н4), three is propane (C3H8), and four is butane (C4H10). All are paraffin-type hydrocarbon molecules. A typical natural gas composition is shown in Table 1—5.
Ethane – этан
Propane – пропан
Butane – бутан
Pure – чистый, беспримесный
Distill – очищать
These percentages vary from field to field, but methane gas is by far the most common hydrocarbon. Many natural gas fields contain almost pure methane. The gas from pipelines that is burned in homes and industry is methane gas. Propane and butane burn giving off more heat than methane. They are often distilled from natural gas and sold separately. Liquefied petroleum gas (LPG) is made from propane gas.
The nonhydrocarbon, gaseous impurities that don’t burn in natural gas are called inerts. A common inert is water vapor (steam). Another inert is carbon dioxide (CO2), a colorless, odorless gas. Because it doesn’t burn, the more carbon dioxide natural gas contains, the less valuable the gas is. In some gas reservoirs, carbon dioxide is greater than 99% of the gas. Large fields of almost pure carbon dioxide probably formed by the chemical reaction of volcanic heat on limestone rock. Carbon dioxide can be used for inert gas injection, an enhanced oil recovery process, in depleted oil fields. Nitrogen (N), another inert, is also a colorless, odorless gas that can be used for inert gas injection. Helium is a light gas used in electronic manufacturing and filling dirigibles. Gas from the Hugoton gas field in western Texas, Oklahoma, and Kansas contains 0.5 to 2% helium. It is thought to have been formed by the radioactive decay of K40 in granite. Amarillo, Texas, near the giant gas field, is called the “helium capital of the world.”
Hydrogen sulfide (H2S) is a gas that can occur mixed with natural gas or by itself. It is not an inert and is a very poisonous gas that is lethal in very low concentrations. The gas has the foul odor of rotten eggs and can be smelled in extremely small amounts. It is associated with the salt domes of the Gulf of Mexico and ancient limestone reefs of Mexico, West Texas, and Lou-
45
Volcanic – вулка-
нический
Helium – гелий
Decay – разлагаться
Giant – огромный
Hydrogen sulfide –
сероводород
Poisonous – ядови-
тый
Lethal – смертельный; летальный
Foul – вонючий, омерзительный, отталкивающий
Ancient – древний
Overthrust belt –
надвиговая зона
isiana. Hydrogen sulfide is common in Alberta, the overthrust belt of Wyoming, offshore Southern California, Utah, and the Middle East. Hydrogen sulfide gas is very corrosive. When it occurs mixed with natural gas, it causes corrosion of the metal tubing, fittings, and valves in the well. Hydrogen sulfide must be removed before the natural gas can be delivered to a pipeline. Sweet natural gas has no detectable hydrogen sulfide, whereas sour natural gas has detectable amounts of hydrogen sulfide.
Answer the questions:
1.What gases do you know? 2. What is the most common gas and why? 3. What are inerts? 4. Give examples. 5. How can inerts be used? 6. What do you know about hydrogen sulfide?
Occurrence
Because of high pressure in the subsurface reservoir, a considerable volume of natural gas occurs dissolved in crude oil. The formation, dissolved or solution gas/oil ratio is the cubic feet of natural gas dissolved in one barrel of oil in that reservoir under subsurface conditions. The volume measurements are reported under surface conditions. In general, as the pressure of the reservoir increases with depth, the amount of natural gas that can be dissolved in crude oil increases.
When crude oil is lifted up a well to the surface (Fig. 1—6), the pressure is relieved, and the natural gas, called solution gas, bubbles out of the oil. The producing gas-oil ratio of a well is the number of cubic feet of
Measurement –
снятие мерок, измерение
Relieve – ослаб-
лять, уменьшать
Solution gas –
природный газ, растворённый в нефти коллектора
Bubble – пузы-
риться; подниматься пузырьками
46
gas the well produces per barrel of oil.
Nonassociated natural gas is gas that is not in contact with oil in the subsurface. A nonassociated gas well produces almost pure methane. Associated natural gas occurs in contact with crude oil in the subsurface. It occurs both as gas in the free gas cap above the oil and gas dissolved in the crude oil. Associated gas contains other hydrocarbons besides methane.
Answer the questions:
1.Why and when does gas occur dissolved in crude oil? 2. What is nonassociated natural gas? 3. When does associated natural gas occur?
Condensate
In some subsurface gas reservoirs, at high temperatures, shorter-chain liquid hydrocarbons, primarily those with five to seven carbon atoms in length, occur as a gas. When this gas is produced, the temperature decreases, and the liquid hydrocarbons condense out of the gas. This liquid, called condensate, is almost pure gasoline, is clear to yellowish to bluish in color and has 45 °API to 62 °API. Condensate is commonly called casinghead gasoline, drip gasoline, white gas, or natural gasoline. Condensate can be added to crude oil in the field to decrease the °API and increase the volume of the oil. Condensate removed from natural gas in the field is classified as crude oil by regulatory agencies.
Refiners pay almost as much for condensate as crude oil. It doesn’t have a high octane and must be mixed with high-octane gasoline made by cracking in the refinery. Because of the low octane, the posted price for condensate is usually slightly less than that for crude oil. Natural gas that contains condensate is called wet gas, whereas natural gas lacking the condensate is called dry gas. The condensate along with butane, propane, and ethane that can be removed from natural gas is called natural gas liquids (NGL).
Condense – кон-
денсировать
Casinghead gasoline – газовый бензин (получаемый в промысловом сепараторе или абсорбционной установке из нефтяного газа)
Regulatory agencies – органы государственного регулирования
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Answer the questions:
1.What hydrocarbons do occur as a gas? 2. When do the liquid hydrocarbons condense out of the gas? 3. What is condensate? 4. What are the main characteristics of condensate? 5. Why do refiners pay almost as much for condensate as crude oil? 6. What does the gas name (dry or wet) depend on?
Measurement
The English unit of volume measurement for natural gas is a cubic foot (cf). Because gas expands and contracts with pressure and temperature changes, the measurement is made under or is converted to standard conditions defined by law. It is usually 60°F and 14.65 psi (15°C and 101.325 kPa) and is called standard cubic feet (scf). The abbreviation for 1000 cubic feet is Mcf, a million cubic feet is MMcf, a billion cubic feet is Bcf and a trillion cubic feet is Tcf Condensate content is measured in barrels per million cubic feet of gas (BCPMM).
The unit used to measure heat content of fuel in the English system is the British thermal unit (Btu). One Btu is about the amount of heat given off by burning one wooden match. Pipeline natural gas ranges from 900 to 1200 Btus per cubic foot and is commonly 1000 Btu. The heat content varies with the hydrocarbon composition and the amount of inerts in the natural gas. Natural gas is sold to a pipeline by volume in thousands of cubic feet, by the amount of heat when burned in Btus or by a combination of both. If the pipeline contract has a Btu adjustment clause, the gas is bought at a certain price per Mcf, and the price is then adjusted for the Btu content of the gas.
In the metric system, the volume of gas is measured in cubic meters (m3). A cubic meter is equal to 35.315 cf. Heat is measured in kilojoules. A kilojoule is equal to about 1 Btu.
The Btus in one average barrel of crude oil are equivalent to the Btus in 6040 cubic feet of average natural gas and is called barrel of oil equivalent (BOE). Different companies often have a slightly different BOE numbers depending on the oil and gas composition of their production.
Answer the questions:
Unit – единица
Contract – уплот-
няться, сжиматься
Convert – преоб-
разовывать; превращать
Content – доля,
процент, содержание (чего-л. в чём-
л.)
Match – спичка
Adjust –
регулировать, корректировать
1.What is the traditional unit of measurement for gas? 2. Under which conditions
48
is measurement made? 3. What does the heat content depend on? 4. Why do different companies have different BOE numbers?
Hydrocarbon reservoir
Chemists classify reservoir hydrocarbons into 1) black oil, 2) volatile oil, 3) retrograde gas, 4) wet gas, and 5) dry gas. Laboratory analysis of a sample is used to determine type.
Both black and volatile oils are liquid in the subsurface reservoir. Black oil or low-shrinkage oil has a relatively high percentage of long, heavy, nonvolatile molecules. It is usually black but can have a greenish or brownish color. Black oil has an initial producing gasoil ratio of 2000 scf/bbl or less. The °API is below 45.
Volatile oil or high-shrinkage oil has relatively more intermediate size molecules and less longer size molecules than black oil. The color is brown, orange, or green. Volatile oil has an initial producing gas-oil ratio between 2000 and 3300 scf/bbl. The °API is 40 or above.
Retrograde gas is a gas in the reservoir under original pressure but liquid condensate forms in the subsurface reservoir as the pressure decreases with production. The initial gas-oil ratio is 3300 scf/bbl or higher.
Wet gas occurs entirely as a gas in the reservoir, even during production, but produces a liquid condensate on the surface. It often has an initial producing gas-oil ratio of 50,000 scf/bbl or higher.
Dry gas is pure methane. It does not produce condensate either in the reservoir or on the surface.
Classify – класси-
фицировать
Sample – образец, экземпляр
Low-shrinkage oil
– нефть с низкой усадкой
High-shrinkage oil
– нефть с высокой усадкой
Answer the questions:
1.What is the classification of reservoir hydrocarbons? 2. How can type be determined? 3. What are main characteristics of these types?
Exercise № 1. Match English words with their Russian equivalents.
LPG |
химическая реакция |
inert |
истощённая залежь нефти |
chemical reaction |
вызывать коррозию |
depleted oil field |
встречаться растворенным |
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49 |
gas injection |
сжиженный нефтяной газ |
to cause corrosion |
газонефтяной фактор |
occur dissolved |
инертный газ |
gas/oil ratio |
соприкасаться |
to be in contact with |
конденсат попутного газа |
casinghead gasoline |
закачка газа |
Exercise № 2. Make up word combinations and translate them. gasoline
amount composition gas methane decay
hydrocarbons conditions vapor sulfide
Exercise № 3. Match English words with their Russian equivalents.
regulatory agencies |
сжиженный природный газ |
wet gas |
британская тепловая единица |
LNG |
оговорка об урегулировании |
unit of volume measurement |
ретроградный газ |
BTU |
органы государственного регулирования |
adjustment clause |
немного меньше |
retrograde gas |
бензин без примеси |
slightly less |
жирный газ |
pure gasoline |
попутный газ |
associated gas |
единица измерения объема |
Exercise № 4. Make up word combinations and translate them. |
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white |
barrel |
posted |
oil |
dry |
condensate |
temperature |
gasoline |
heat |
type |
wooden |
gas |
average |
match |
to determine |
price |
liquid |
content |
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50 |
