- •TABLE OF CONTENTS
- •Chapter 1 INTRODUCTION
- •The es-ice Environment
- •es-ice Meshing Capabilities
- •Tutorial Structure
- •Trimming Tutorial Overview
- •Wall Temperature Tutorial files
- •Mesh Replacement Tutorial files
- •Multiple Cylinder Tutorial files
- •Closed-Cycle Tutorial files
- •Sector Tutorial files
- •Two-Stroke Tutorial files
- •Mapping Tutorial files
- •Required Files
- •Trimming Tutorial files
- •Automatic 2D Tutorial files
- •ELSA Tutorial files
- •Chapter 2 SURFACE PREPARATION IN STAR-CCM+
- •Importing and Scaling the Geometry
- •Creating Features
- •Defining Surfaces
- •Remeshing and Exporting the Geometry
- •Chapter 3 GEOMETRY IMPORT AND VALVE WORK
- •Importing the Surfaces
- •Modelling the Valves
- •Saving the Model
- •Chapter 4 MESHING WITH THE TRIMMING METHOD
- •Modifying Special Cell Sets in the Geometry
- •Defining Flow Boundaries
- •Creating the 2D Base Template
- •Creating the 3D Template
- •Trimming the 3D Template to the Geometry
- •Improving cell connectivity
- •Assembling the Trimmed Template
- •Running Star Setup
- •Saving the Model
- •Chapter 5 CREATING AND CHECKING THE MESH
- •Chapter 6 STAR SET-UP in es-ice
- •Load Model
- •Analysis Set-up
- •Valve Lifts
- •Assembly
- •Combustion
- •Initialization
- •Cylinder
- •Port 1 and Port 2
- •Boundary Conditions
- •Cylinder
- •Port and Valve 1
- •Port and Valve 2
- •Global settings
- •Post Set-up
- •Cylinder
- •Port 1 and Port 2
- •Global settings
- •Time Step Control
- •Write Data
- •Saving the Model
- •Chapter 7 STAR SET-UP in pro-STAR
- •Using the es-ice Panel
- •Setting Solution and Output Controls
- •File Writing
- •Chapter 8 RUNNING THE STAR SOLVER
- •Running in Serial Mode
- •Running in Parallel Mode
- •Running in Parallel on Multiple Nodes
- •Running in Batch
- •Restarting the Analysis
- •Chapter 9 POST-PROCESSING: GENERAL TECHNIQUES
- •Creating Plots with the es-ice Graph Tool
- •Calculating Apparent Heat Release
- •Plotting an Indicator Diagram
- •Calculating Global Engine Quantities
- •Creating a Velocity Vector Display
- •Creating an Animation of Fuel Concentration
- •Creating an Animation of Temperature Isosurfaces
- •Chapter 10 USING THE AUTOMATIC 2D TEMPLATE
- •Importing the Geometry Surface
- •Defining Special Cell Sets in the Geometry
- •Modelling the Valves
- •Creating the Automatic 2D Template
- •Refining the 2D Template Around the Injector
- •Adding Features to the Automatic 2D Template
- •Using Detailed Automatic 2D Template Parameters
- •Saving the es-ice Model File
- •Chapter 11 MULTIPLE-CYCLE ANALYSIS
- •Setting Up Multiple Cycles in es-ice
- •Setting Up Multiple Cycles in pro-STAR
- •Chapter 12 HEAT TRANSFER ANALYSIS
- •Resuming the es-ice Model File
- •Mapping Wall Temperature
- •Exporting Wall Heat Transfer Data
- •Saving the es-ice Model File
- •Cycle-averaging Wall Heat Transfer Data
- •Post-processing Wall Heat Transfer Data in pro-STAR
- •Plotting average wall boundary temperatures
- •Plotting average heat transfer coefficients
- •Plotting average near-wall gas temperature at Y-plus=100
- •Mapping Heat Transfer Data to an Abaqus Model via STAR-CCM+
- •Chapter 13 MESH REPLACEMENT
- •Preparing the File Structure
- •Rebuilding the Dense Mesh
- •Creating Ahead Files for the Dense Mesh
- •Defining Mesh Replacements
- •Setting Up Mesh Replacement in pro-STAR
- •Setting up the coarse model
- •Setting up the dense model
- •Chapter 14 MULTIPLE CYLINDERS
- •Resuming the es-ice Model File
- •Making, Cutting and Assembling the Template
- •Setting Up Multiple Cylinders
- •Checking the Computational Mesh
- •STAR Set-Up in es-ice
- •Analysis set-up
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Post Setup
- •Time Step Control
- •Write Data
- •Saving the es-ice Model File
- •Importing the Geometry
- •Generating the Closed-Cycle Polyhedral Mesh
- •Assigning shells to geometry cell sets
- •Specifying General, Events and Cylinder parameters
- •Creating a spray-optimised mesh zone
- •Importing a user intermediate surface
- •Checking the spray-optimised zone
- •Creating the closed-cycle polyhedral mesh
- •Running Star Setup
- •Creating and checking the computational mesh
- •Saving the Model File
- •Chapter 16 DIESEL ENGINE: SECTOR MODEL
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Defining the Fuel Injector
- •Creating the 2D Template
- •Creating the Sector Mesh
- •Creating and Checking the Mesh
- •Saving the Model
- •Chapter 17 DIESEL ENGINE: STAR SET-UP IN es-ice and pro-STAR
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice Panel
- •Selecting Lagrangian and Liquid Film Modelling
- •Setting up the Fuel Injection Model
- •Setting up the Liquid Film Model
- •Setting up Analysis Controls
- •Writing the Geometry and Problem Files and Saving the Model
- •Chapter 18 DIESEL ENGINE: POST-PROCESSING
- •Creating a Scatter Plot
- •Creating a Spray Droplet Animation
- •Chapter 19 TWO-STROKE ENGINES
- •Importing the Geometry
- •Meshing with the Trimming Method
- •Assigning shells to geometry cell sets
- •Creating the 2D template
- •Creating the 3D template
- •Trimming the 3D template to the geometry
- •Assembling the trimmed template
- •Running Star Setup
- •Checking the mesh
- •STAR Set-up in es-ice
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the es-ice Model File
- •Chapter 20 MESHING WITH THE MAPPING METHOD
- •Creating the Stub Surface in the Geometry
- •Creating the 2D Base Template
- •Creating the 3D Template
- •General Notes About Edges and Splines
- •Creating Edges and Splines Near the Valve Seat
- •Creating the Remaining Edges and Splines
- •Creating Patches
- •The Mapping Process
- •Chapter 21 IMPROVING THE MAPPED MESH QUALITY
- •Creating Plastered Cells
- •Chapter 22 PISTON MODELING
- •Meshing the Piston with the Shape Piston Method
- •Chapter 23 ELSA SPRAY MODELLING
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Setting the Events and Cylinder Parameters
- •Creating the Spray Zone
- •Creating the Sector Mesh
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice panel
- •Activating the Lagrangian model
- •Defining the ELSA scalars
- •Setting up the Lagrangian droplets
- •Defining boundary regions and boundary conditions
- •Setting up analysis controls
- •Adding extended data for the ELSA model
- •Writing the Geometry and Problem Files and Saving the Model
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Chapter 17 DIESEL ENGINE: STAR SET-UP IN es-ice and pro-STAR
The following tutorial data files are used in this chapter:
CLOSED-CYCLE_POLYMESH/injection.tbl
This chapter details the physics set-up in es-ice and pro-STAR for both the full-cylinder and sector Diesel engine models presented in Chapter 15 and Chapter 16 of this volume.
STAR Set-up in es-ice
This section covers the settings required in the Star Controls panel, which is where the model physics (combustion model, initial conditions, boundary conditions, etc.) are defined. Before attempting this part of the tutorial, it is important that you familiarize yourself with the Star Controls panel by completing the example in Chapter 6 of this volume. In the following sections, most of that panel’s settings are presented in summary form, but information specific to diesel models is described in more detail.
The required Star Controls panel settings are as follows:
1.Load model — load the model into Star Controls
2.Analysis setup — select the desired combustion model and define parameters for scalar initialisation
3.Combustion — specify combustion and ignition parameters
4.Initialization — specify the engine initial conditions
5.Boundary conditions — specify the engine boundary conditions
6.Post-setup — specify the post-processing requirements
7.Time step control — specify the time step settings
8.Write data — write the files needed to import the model into pro-STAR
Load model
In the Load model view of the Star Controls panel, (see Figure 17-1):
•Click Load model to load the model in the Controls Workspace window
Figure 17-1 Closed-cycle Star Controls > Load model panel
Analysis setup
In the Analysis setup view of the Star Controls panel (see Figure 17-2):
•Check that the Combustion toggle button is selected
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•Select ECFM-3Z, compression from the combustion model drop-down menu to specify compression ignition conditions
•Select n-dodecane from the fuel drop-down menu
•Set the Cetane number to 60
•Ensure that Mixture option is set to Phi and enter 0.85 for the air-fuel ratio
•Ensure that EGR definition is set to Air+Exhaust and enter 10% for the EGR percentage
•Set Residual to 5% to specify that the cylinder contains 5% residual gas at the start of the analysis
Figure 17-2 Closed-cycle Star Controls > Analysis setup panel
Assembly
In the Assembly view of the Star Controls panel (see Figure 17-3):
•Click Finish as you do not need to add any static meshes to the model
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Figure 17-3 Closed-cycle Star Controls > Assembly panel
Combustion
In the Combustion view of the Star Controls panel (see Figure 17-4):
•Set the Tabulated Double-Delay Autoignition Model option to On (see “The Double-Delay autoignition model” on page 8-46 of the User Guide and “The Double-Delay autoignition model” on page 11-72 of the Methodology volume for more information on this model).
[
Figure 17-4 Closed-cycle Star Controls > Combustion panel
Initialization
In the Initialization view of the Star Controls panel (see Figure 17-5):
•Select Constant Omega from the Velocity drop-down menu to specify an
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initial rotational velocity about the global z-axis
•Set the rotational velocity magnitude Omega to 2000
•Set the Pressure to 9.87 and the units to bar
•Set the Temperature to 583 K
•Select I-L (turbulence intensity and length scale) from the Turbulence drop-down menu. Note that you should only use this option if the initial velocity is non-zero. This is because the initial turbulence level is calculated using velocity data, so a zero value causes the solver to fail.
Figure 17-5 Closed-cycle Star Controls > Initialization panel
Boundary conditions
In the Boundary conditions view of the Star Controls panel (see Figure 17-6):
•Set the Combustion dome regions boundary type to Fixed and the
Temperature to 450 K
•Set the Piston crown region boundary type to Fixed and the Temperature to
450 K
•Set the Cylinder wall region boundary type to Fixed and the Temperature to
400 K
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