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Hybrid Electric Vehicles: Control,

Design, and Applications

Prof. Chris Mi

Department of Electrical and Computer Engineering

University of Michigan - Dearborn

4901 Evergreen Road, Dearborn, MI 48128 USA

email: chrismi@umich.edu

Tel: (313) 583-6434

Fax: (313)583-6336

Part 6

Parallel HEV Design and Modeling

1

Contents

•Parallel hybrid architecture

•Control strategy of series HEV

•Sizing of major components

•Design example

•Modeling of parallel HEV

Parallel Architecture

•Two energy converters

•Engine and motor mechanically coupled

•Different configurations possible

Mechanical. coupling

2

Operation Mode of Parallel

Architecture

•Battery alone mode: engine is off, vehicle is powered by the battery only

•Engine alone mode: power from ICE/G

•Combined mode: both ICE/G set and battery provides power to the traction motor

•Power split mode: ICE/G power split to drive the vehicle and charge the battery

•Stationary charging mode

•Regenerative braking mode (include hybrid braking mode)

Advantages of Parallel Architecture

•ICE operation can be optimized, with motor assist or share the power from the ICE

•Flexible in configurations and gives room for optimization of fuel economy and emissions

•Reduced engine size

•Possible plug-in hybrid for further improved fuel economy and emission reduction

•Disadvantages

–Complicated control strategy

–Complex transmission

3

Torque Coupling

• Splits engine torque

• Or combine engine torque and motor torque

• Regenerative braking

Tout

= k1T1 +k1T2

ω

 

= ω1

= ω2

 

out

 

 

k1

k2

 

 

 

 

Commonly Used Torque Coupling

k

z3

, k

=

z3

k =1, k

= z1

 

 

 

 

k =1, k

= r1

=

 

1 2

z

 

 

r2

 

r3

1

2

r

1

z1

2

 

z2

 

 

k1

, k2 =

 

 

 

 

 

 

 

2

=

r4

 

 

2

 

 

 

 

 

 

 

 

 

r1

 

 

 

 

 

 

 

 

 

 

 

 

 

•

Gear box

 

 

 

 

 

 

 

 

 

k1 =1

 

•

Chain assembly

 

 

 

 

 

 

 

k2 =1

 

 

 

 

 

 

 

 

 

 

•

Shaft

 

 

 

4

Two Transmission Design

• Flexibility in

design

• Complex two transmissions

Two Shaft Design – torque before transmission

• One transmission design

5

Separated Axle Configuration

Trans-

 

Engine

Trans-

Motor

 

mission

 

mission

 

 

 

Motor

 

 

 

controller

 

 

 

Batteries

 

 

Speed Coupling

• Splits engine torque

• Combines engine speed and motor speed

• Regenerative braking

ωout

= k1ω1 +k1ω2

T

=

T1

=

T2

 

 

out

 

k1

 

k2

 

 

 

 

6

Speed Coupled HEV

 

Lock 2

Clutch

Lock 1

 

 

 

 

Engine

Transmission

Motor

Motor controller

Batteries

Torque and Speed Coupling

7

Control Objectives

•Control objectives

–To satisfy performance requirements including acceleration, gradeability, and maximum cruising speed

–To achieve overall high efficiency

–To maintain battery SOC

–To recover braking energy

Control Strategy

•Categories of the control strategy

–Supervisory: vehicle controller

–Component controllers: engine controller, motor controller, battery controller

8

Control Scheme for Parallel HEV

•Two different modes: propelling and

braking

• Vehicle controller gather commands from accelerator and brake pedal

• And gather data from vehicle speed and SOC

•Sends commands to component controller

 

 

Accelerator pedal

 

 

 

 

 

 

 

Brake pedal

 

 

 

Propelling

position signal

 

 

 

 

 

 

 

position signal

Brake

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vehicle speed

Mode

 

 

 

 

 

 

Vehicle controller

 

 

 

 

 

 

Batteries’ SOC

mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine power

 

 

 

 

 

Motor

 

Friction brake

 

 

 

 

 

command

 

 

 

 

 

power

 

 

 

 

 

 

 

 

 

 

 

 

power command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine controller

 

 

 

 

 

 

 

 

 

 

 

 

Friction brake controller

 

 

 

 

 

 

 

controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engin

 

 

 

 

 

 

 

Moto

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

e

 

 

 

 

 

 

 

 

 

 

 

r

 

 

 

 

 

 

 

Friction brake actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine

 

 

Motoring

 

 

Regenerating

 

 

 

 

Frictio

 

 

 

 

 

 

 

 

 

 

 

 

 

n

 

 

 

 

 

 

 

 

powe

 

 

 

 

 

 

 

 

 

 

 

power

 

 

 

 

r

 

 

braking power

 

 

 

 

braking

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Transmission

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wheels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Driving wheels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Strategy and Power Management

•Motor alone:

–Speed V<Vlow

–SOC>SOClow

•Combined

–Pt>Pe-opt

–SOC>SOClow

•Power split

–Pt<Pe-opt

–SOC<SOClow

•Engine alone

–Pt<Pe-opt

–SOC>SOChigh

•Engine off

–V<Vhysteresis

–SOC>SOClow

•Avoid engine on/off too often

• Regen

• Hybrid

braking

•Example: Vlow=25mph

•Vhysteresis=15mph

•SOClow=0.6

•SCOhigh=0.99

9

Mild Hybrids

•Reduce size of battery (cost, weight and volume)

•Reduce complexity of drivetrain (reduced cost)

•Reduce energy consumption during engine idle (shut off engine, as well as transmission loss saved)

•Drawbacks

–Not able to drive vehicle alone using the motors

–Not be able to recover majority of braking energy

Parallel Mild Hybrid

•Example, Honda Civic: 10kW motor (10 percent of engine)

•Operation Modes

–Engine alone

–Motor alone (ultra low speed)

–Regen mode

–Combine mode

–Power split mode

Accelerator

Brake

pedal

pedal

 

 

 

 

 

 

 

 

 

 

Drivetrain

 

 

 

 

Battery SOC

Controller

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

signal

 

 

 

 

 

 

 

 

 

 

Battery

 

 

Motor

 

 

 

 

 

 

controller

 

 

 

 

pack

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine

Clutch Motor Transmission

Final drive

10

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