- •Rear brake pedal 10
- •Instruments and Indicators
- •Instruments Speedometer
- •Indicators / Warning Lamps
- •Indicators / Warning lamps
- •Indicators / Warning Lamps
- •Indicators / Warning Lamps
- •Ignition key
- •Ignition switch key
- •Installation
- •6000Km thereafter.
- •It is your responsibility to have your
- •If you are checking the motorcycle by yourself, do not carry out work beyond your knowledge and skill, for your own safety.
- •Service more frequently when riding in rain or at full throttle.
- •Indicator
- •1 .SOkgf/cm2
- •Vehicle identification Number
- •If engine overheats
- •If engine fails to start
Maintenance
Schedule
<-
SHOULD
BE SERVICED BY YOUR AUTHORISED HONDA DEALER, UNLESS THE OWNER HAS
PROPER TOOLS AND SERVICE DATA AND IS MECHANICALLY QUALIFIED, REFER
TO THE OFFICIAL HONDA SHOP MANUAL.
<-
IN THE INTEREST OF SAFETY, WE RECOMMEND THESE ITEMS BE SERVICED ONLY
BY YOUR AUTHORISED HONDA DEALER.
Honda
recommends that your authorised Honda dealer should road test your
motorcycle after each periodic maintenance is carried out.
NOTES:
1. At higher odometer readings, repeat at the frequency interval
established here.
Service
more frequently when riding in unusually wet or dusty areas.
Replace
every 2 years, or at indicated odometer interval, whichever comes
first. Replacement requires mechanical skill.
48
Service more frequently when riding in rain or at full throttle.
Basic
Mantenance
Basic
Maintenance
This
section describes basic maintenance procedures that should be
performed on a regular basis.
Do
not carry out any work beyond your knowledge and skill, and always
use proper tools.
Contact
an Authorized Honda Dealer if you do not have proper tools or skills
required for a particular job.
49
Engine
Oil Reservoir
The
engine on the CRM250 operates on a two(2) stroke mix. Oil input is
controlled by an oil injection pump.
Two
stroke oil is held in a reservoir located behind right hand
radiator shroud.
To
remove oil filler cap, you must first remove the radiator shroud by
taking out the two (2) screws and one (1) bolt.
By
releasing the steel clip, you can remove the oil filler cap.
Use
only a high quality two (2) stroke oil.
Fill
reservoir to oil level gauge indicated on upper part of reservoir.
(Refer diagram).
50
Engine
Oil Reservoir
Oil
tank cap
Transmission
Oil
Transmission
Oil
<LLi
Notes.
The
engine, the muffler and the exhaust pipes are extremely hot after
stopping the engine.
Transmission
oil should be checked as part
of
your pre-ride inspection.
To
check transmission oil, hold bike in an upright position. Ensure
bike is on level ground.
Remove
check bolt.
The
oil level should be up to the lower threads of the check bolt hole.
To
add oil, remove filler cap and pour in the recommended transmission
oil until it is at the correct level.
51
Oil
filler
|
API Type |
SAE rating |
Ultra U |
SE grade |
10W - 30 |
Ultra GP |
SF grade |
10W - 40 or 20W - 50 |
52
Transmission
Oil
Advice
The
engine oil also lubricates the clutch. Use of engine oils designed
to reduce wear and tear on the engine could cause the clutch to
slip, affect engine start up, degrade engine performance and even
shorten the engine life.
Do
not use oil additives designed to reduce engine wear and tear.
Transmission
Oil
Oil
change intervals.
Initial:
1,000km After the first change:
Every
6000km
Contact
an Authorized Honda Dealer for the oil change.
(SAE
Rating)
-10
0 10 20 30 40°C Outside Temperature
Temperature
and Viscosity
Choose
the Transmission oil corresponding to the atmospheric temperature in
your riding area.
The
Honda CRM250 has a liquid cooled engine, Coolant level should be
checked as part of your basic maintenance.
You
can do this by visually inspecting the coolant level, behind the
left hand side cover.
Make
sure bike is on level ground and ensure that coolant level falls
within the upper and lower graduations.
Z^Caution
Do
not remove the radiator cap while the engine is hot. Coolant can
spurt out, causing severe scalding.
Allow
the engine and radiator to cool before attempting to remove the
radiator cap.
54
Coolant
Reservoir
Adding
Coolant
To
top-up the reservoir, you must first remove the seat and left hand
side cover.(refer page 22)
Remove
filler cap and fill reservoir with Honda Ultra coolant to level
indicated on reservoir.
If
level drops significantly, it may mean there is a leak in the
cooling system.
Contact
an authorised dealer for technical
support.
Advice
Use
of poor quality water or radiator fluid other than the recommended
type will cause corrosion /
electrolysis.
55
Drive
Chain
Chain
Slack Check >
Place
the motorcycle on the side stand and pull the chain up and down at
the mid-point between the front and the rear sprockets. Measure the
slack using a ruler.
Drive
chain slack: 30 ~ 40mm
Adjust
the slack if out of the range.
Never
ride the motorcycle if the slack is 60mm or more.
Roll
the motorcycle back and forward to observe the chain.
If
the chain is jerky or noisy , have it serviced /
replaced.
Contact
an Authorized Honda Dealer for the adjustment or the replacement.
56
Drive
Chain
Drive
Chain
Lubrication
and Cleaning >
Place
the motorcycle on the side stand and clean mud or dirt from the
chain and sprocket.
Move
the motorcycle back and forward to clean entire chain.
Avoid
steam cleaning as the chain has rubber seals.
Apply
lubrication oil to both sides of the chain roller so as to have the
oil reach entire part of the chain.
Excessive
lubrication may result in spattering oil on the body or on your
clothing.
Chain
Oil: “Genuine Honda Chain Oil”
Or
gear oil (#80 ~ #90).
Advice
Do
not use chain spray and other lubrication oil containing solvents.
They may shorten the life of the chain.
57
Brakes
Front
Brake
Brake
fluid level check >
Place
the motorcycle on flat surface and set the side stand. Move the
handlebar to make sure the reservoir cap surface is level
Check
the fluid level is above the lower limit line (minimum line).
If
the fluid level is below the minimum, brake pads may be worn. Check
the pads
If
the brake pads are fine, there may be a leak in the brake system.
Refer to p 60
Contact
an Authorized Honda Dealer.
58
Brakes
Brakes
Brake
pads inspection >
Honda
recommends that the front brake pads be inspected regularly, between
services.
Inspect
the front brake pads from underneath the calipers.
If
the wear limit line is worn through to the side of the brake disc,
replace the pads on both sides.
Contact
an Authorized Honda Dealer for brake pad replacement.
Always
replace brake pads as a set - failure to do so may cause uneven
braking or instability.
FRONT
Brake
caliper
Pad
wear limit
Disc
59
Brakes
Rear
Brake
< Brake fluid level check >
Hold
the motorcycle upright on a flat surface so that the brake fluid
reservoir is level.
Check
the fluid level is between minimum and maximum lines.
If
the fluid level is below the minimum, brake pads may be worn. Check
the pads (P-61).
If
the brake pads are fine, there may be a leak in the brake system.
Contact
an Authorized Honda Dealer.
REAR
Upper
-Limit
Lower
Limit
60
Brakes
Brake
pads inspection >
Honda
recommends that the rear brake pads be inspected regularly between
services.
Inspect
the rear brake pads from behind the brake calipers. If the wear
limit line is worn through to the side of the brake disc, replace
the pads on both sides.
Contact
an Authorized Honda Dealer for brake pad replacement.
REAR
Pad
wear limit
Brake
caliper
61
Clutch
Free
play in the clutch lever >
Squeeze
the clutch lever until resistance is felt. Measure the distance
traveled at the tip of the clutch lever with a ruler.
Free
plav; 10 ~ 20mm
Adjust
the free play if necessary (p.63).
62
Clutch
Clutch
Free
play adjustment >
Adjust
the free play with the adjusters on either the clutch lever and/or
the clutch end of the clutch cable.
Loosen
the lock nut to use the adjuster.
After
adjusting, tighten the lock nut.
Check
the free play again.
Start
the engine and try changing gears. If the changes are jerky or the
engine stalls or starts to move, re-adjust the free play.
63
COARSE
ADJUSTMENT
Lock
nut
Fuses
Fuse
inspection /
replacement
>
Stop
the engine before checking the fuses. Replace blown fuses with the
fuses of same rating.
Never
use higher-rating fuses. They may cause overheating and electrical
system damage.
If
a new fuse blows soon after replacement, there may be a fault in the
relevant electrical system. Locate and repair the fault before
installing a new fuse.
Advice
Replace
the electrical parts only with genuine Honda accessories.
Other
parts can cause fuses to blow.
64
Fuses
Blown
Blown
Fuses
and Relays
Fuses
and Relays
Remove
the headlight and shroud
Open
the fuse holder.
Locate
the blown fuse.
Replace
with another of equivalent amperage.
Close
the fuse holder and install the headlight.
Relays
Follow
procedure above and identify relays from the wiring diagram in
Service Manual.
