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Motor pump

Suction

Dump

Suction (right side of pump)

The pump piston moves to the left and the suction valve opens and brake fluid is sucked in.

Pressure increase (left side of pump)

The left piston moves to the left and the pressure valve opens and pressure is built up.

Air bleeding in the workshop location

When the ESP hydraulic unit is replaced in the workshop, no special action is required because replacement parts are always delivered prefilled so that the pump circuit need not be bled

HYDRAULIC FLOW

In braking position

In this position, the inlet valve and the TCS valve are open, the outlet valve and the electrically operated shuttle valve remain closed.

In esp control (pressure increase)

The on/off booster builds up a pressure of approximately 10 bar in order to enable the ESP pump to suck brake fluid at low temperatures. In this position, the inlet valve is driven in a pulsed cycle. The TCS valve is closed. The outlet valve remains closed. The electrically operated shuttle valve is opened. The hydraulic pressure is led to the wheel brakes which are to be applied for a brief period of time.

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6. Inputs and outputs

7. Inputs

Active wheel speed sensor (hall ic type)

  • Type: Hall Effect

  • Components: HALL IC, Capacitor, Magnet

  • Output signal: Digital (Open Collector Type circuit integrated)

  • Good characteristics against temperature variation and noise

  • Low RPM Detection: 0 RPM can be detected

  • Air gap sensitivity: stable output pulse width against air-gap change

  • Supplying power: DC 12V

G enerated output current from the sensor is 7mA or 14mA. So in order to check the sensor function, the output current needs to be check. If the current measurement is not available, the output voltage waveform can be checked.

The wheel sensors are constantly checked electrically by the control module. In addition, the sensor signal is checked while the vehicle is running. If there is a malfunction or a non-plausible physically possible signal, ABS and ESP is switched off and the ABS warning lamp and ESP OFF warning lamp is switched on.

Comparison between the passive wheel sensor and the active wheel sensor

YAW RATE SENSOR & LATERAL ACCELERATION SENSOR

  • Operating Voltage: 5 ±0.25 V

  • Operating Temperature : - 40 ~ 85 ℃

  • G-Sensor Range : - 1.5 ~ 1.5 g

  • Yaw-Sensor Range: - 75 ~ +75 ˚/sec

  • Zero Output Voltage: 2.5 V

  • Output Voltage Range: 0.5 ~ 4.5 V

* Driving through a left curve leads to a more positive output signal

  1. H i-scan data

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