- •1 Introduction
- •1.1 Scope of the Manual
- •1.3.7 New Features (since version 1.8)
- •1.3.8 New Feature for version 1.93
- •1.3.9 New Feature for version 1.95
- •1.3.10 New Feature for version 1.97
- •1.3.11 New Features (since version 1.97)
- •1.3.12 New Features since version 2.03
- •1.3 Software Overview
- •1.3.1 New Features since version 1.2
- •1.3.2 New Features since version 1.3
- •1.3.3 New Features (since version 1.4)
- •1.3.4 New Features (since version 1.5)
- •1.3.5 New Features since version 1.6
- •1.3.6 New Features (since version 1.7)
- •1.3.13 Alarm Tone New Features since version 2.04
- •1.3.14 New Features since version 2.05
- •2 Quick Start
- •2.1 Applying Startup Power
- •2.3.1 Converter and Rectifier Tips
- •2.3.2 Cordex Controller Tips
- •3 Standard Features
- •3.1 Password Security
- •3.2 Software Configuration Loading and Updates
- •3.3 Mixed Rectifier System
- •3.4 Safe Voltage
- •3.5 Power Save
- •3.6 Battery Temperature Compensation
- •3.6.1 Theory of Battery Temperature Compensation
- •3.6.2 Operation of Battery Temperature Compensation
- •3.7 Battery Auto Equalization
- •3.7.1 Battery Charge Auto Equalize
- •3.7.2 Periodic Auto Equalize
- •3.7.3 Battery Current Termination (BCT) Equalize
- •3.8 Battery Monitor and Charge Current Control
- •3.9 Low Voltage Disconnect Operation
- •3.10 Signals Management
- •3.11 Statistics and Historical Data
- •3.11.1 Analog Statistics
- •3.11.2 Battery Log
- •3.11.3 Event Log
- •3.11.4 Data Logging
- •4 Operation
- •4.1 Startup and Reset Procedure
- •4.2 Normal Operation
- •4.2.1 Activation/Tapping
- •4.2.2 LCD Touch Screen Calibration
- •4.3 Mode Status (active area) and Temp Comp Indication
- •4.3.1 Float (FL) Mode
- •4.3.2 Equalize (EQ) Mode
- •4.3.3 Boost (BST) Mode
- •4.3.4 Battery Discharge Test or Battery Test (BT) Mode
- •4.3.4.1 Definitions
- •4.3.4.2 Manual Activation
- •4.3.4.4 Tips on Using the BT Mode
- •4.3.4.5 BT Initiation
- •4.3.4.6 Activity During BT Mode
- •4.3.4.7 AC Failure During BT Mode
- •4.3.4.8 Addition of Rectifiers During BT Mode
- •4.3.4.9 Conditions to Watch for During BT Mode
- •4.3.4.10 Canceling BT Mode
- •4.3.4.11 Battery Discharge Test Completion
- •4.3.4.12 Remote BT Mode
- •4.4 Rectifiers (and Converters) Information (active area)
- •4.4.1 Inventory Update
- •4.4.2 Rectifier Report (Converter Report similar)
- •4.5 Analog Signals Display (active area)
- •4.5.1 Controller Signals
- •4.5.2 Analog Inputs
- •4.5.3 Digital Inputs
- •4.5.4 Rectifier Signals
- •4.5.5 Custom Signals
- •4.5.6 Converter Signals
- •4.5.7 Counter
- •4.5.8 Timers
- •4.5.9 ADIO Signals
- •4.6 Alarm Indication (active area)
- •4.6.1 Cutoff All Alarms
- •4.6.2 Alarm History
- •4.7 Home Icon (active area)
- •4.7.1 Login (password entry)
- •4.7.2 Contrast Adjustment of the GUI
- •4.7.3 Reset
- •4.7.4 Language Selection
- •4.8 Date and Time (active area)
- •4.9 Saving Settings
- •4.10 Overview of Web Interface
- •4.10.1 SNTP (Simple Network Time Protocol)
- •5 Menu Navigation and Sample Programming
- •5.1 Menu Navigation
- •5.1.1 Option to Logout
- •5.1.2 Option to Save
- •5.1.4 Backlight Timeout
- •5.1.5 Virtual Numeric Keypad
- •5.2 Basic Programming Example
- •5.3 Advanced Programming
- •6.1.2 CAN Device Firmware (FW) Upgrade [CX Series only]
- •6.1.3 Set ADIO Module Number
- •6 Menu Structure, Programming and Adjustments
- •6.1 System Info
- •6.1.1 System Configuration
- •6.1.4 Site Information
- •6.1.4.1 System Number
- •6.1.4.2 System Serial
- •6.1.5 Contact Information
- •6.1.6 Temperature Units
- •6.1.7 Factory Information
- •6.1.8 User Inventory (Web Interface Only)
- •6.1.9 System Inventory (Web Interface Only)
- •6.2 Converters
- •6.2.1 Converter Report
- •6.2.2 Configure Settings
- •6.3 Rectifiers
- •6.3.1 Rectifier Report
- •6.3.2 Configure Settings
- •6.3.2.1 Float (FL) Voltage
- •6.3.2.2 Equalize (EQ) Voltage
- •6.3.2.3 Battery Test (BT) Voltage
- •6.3.2.4 Safe Voltage
- •6.3.2.5 OVP Voltage
- •6.3.2.6 Low Voltage Alarm (LVA)
- •6.3.2.7 High Voltage Alarm (HVA)
- •6.3.2.8 Current Limit (CL)
- •6.3.2.9 Power Limit (PL)
- •6.3.2.10 EQ Timeout
- •6.3.2.11 BT Timeout
- •6.3.2.12 Slope (Pathfinder rectifiers only)
- •6.3.2.13 Backlight Timeout (Pathfinder rectifiers w/LCD only)
- •6.3.2.14 Security Code (Pathfinder rectifiers w/LCD only)
- •6.3.2.15 Module Start Delay
- •6.3.2.16 System Start Delay
- •6.3.2.17 Soft Start Ramp Rate (Cordex rectifiers only)
- •6.3.2.18 Temp Display Scale (Pathfinder rectifiers w/LCD only)
- •6.3.2.19 Check to Enable
- •6.3.3 Power Save
- •6.3.3.1 Enable
- •6.3.3.2 Redundant Rectifiers
- •6.3.3.3 Max (Maximum) Power Usage
- •6.3.3.4 Limit Power Save Log
- •6.3.4 Phase Mapping
- •6.4 Batteries
- •6.4.1 Temperature Compensation (Temp Comp)
- •6.4.1.1 Enable
- •6.4.1.2 Upper/Lower Breakpoints
- •6.4.2 Auto Equalize
- •6.4.2.1 EQ Duration
- •Enable
- •Interval
- •Enable
- •Activation (High Voltage) Threshold
- •Arming (Low Voltage) Threshold
- •6.4.3 Charge Current Control (CCC)
- •6.4.3.1 Enable
- •6.4.3.2 Charge Rate Limit
- •6.4.3.3 Enable Dynamic CCC
- •6.4.4 Battery Monitor
- •6.4.4.1 Enable
- •6.4.4.2 Load Type
- •6.4.4.3 Disconnect Voltage
- •6.4.4.4 Reset Battery Monitor
- •6.4.5 Battery (Discharge) Test
- •6.4.5.1 BT End Voltage
- •Rectifier BT Voltage (identical to 6.3.2.3 – a change in one alters the other)
- •Rectifier BT Timeout (identical to 6.3.2.11 – a change in one alters the other)
- •6.4.5.2 Auto-BT
- •Enable
- •Interval
- •6.4.5.3 Remote BT Mode
- •Enable
- •Remote BT (Custom 1-20)
- •6.4.6 Battery Current Termination (BCT) Equalize
- •6.4.6.1 Enable
- •6.4.6.2 Duration
- •6.4.6.3 BC Threshold
- •6.4.7 Boost (BST) Mode
- •6.4.7.1 Enable
- •6.4.7.2 Voltage
- •6.4.7.3 Timeout
- •6.4.7.4 Inhibit
- •6.4.8 Battery Properties
- •6.4.8.2 Capacity Calibration
- •6.4.8.3 Open Circuit Voltage
- •6.4.8.4 Peukert Number
- •Peukert Calculator
- •6.4.8.5 Temp Comp Slope
- •6.4.8.6 Number of Cells
- •6.4.9 Battery Information
- •6.5 Alarms
- •6.5.1 Definitions
- •6.5.2 Alarm Icons
- •6.5.3 Configure Alarms
- •6.5.3.1 Overview of Output Relay Channels and Configuration
- •6.5.3.2 Rectifier Alarms
- •Rectifier Fail
- •Rectifier Minor
- •Rect. Major Fail Count
- •Rect. Minor Fail Count
- •Rectifier Lockout (Pathfinder series only)
- •Out of Tolerance
- •Rect. Comms Lost
- •Rect. Equalize Activated
- •Rect. AC Mains Fail
- •Max Rectifiers Exceeded
- •Fan Fail Alarm (for Fan Cooled Systems)
- •Power Save
- •Urgent AC Mains Fail
- •6.5.3.3 Digital Alarms
- •6.5.3.4 Current Alarms
- •Battery Current High
- •Load Current High
- •6.5.3.5 Voltage Alarms
- •AC Mains High
- •AC Mains Low
- •High Voltage [1-2]
- •Low Voltage [1-2]
- •Midpoint Monitor [1-5]
- •6.5.3.6 Battery Alarms
- •Battery Runtime Low
- •Battery Capacity (Remaining) Low
- •Battery Overtemp
- •Battery On Discharge
- •Battery Test
- •Boost Mode
- •6.5.3.7 Temperature Alarms
- •Temp Sensor Fail [1-4]
- •TC Sensor Fail
- •6.5.3.8 Miscellaneous Alarms
- •Real Time Clock Error
- •Invalid Device Firmware
- •Ground Fault Detected (High Voltage CXC only)
- •Improper Controller Shutdown
- •Invalid Battery Voltage
- •System Major
- •System Minor
- •6.5.3.9 ADIO Alarms
- •Signal and a Numeric Value Selected
- •Scheduler Usage
- •6.5.3.11 Converter Alarms
- •Converter Fail
- •Converter Minor
- •Conv. Major Fail Count
- •Conv. Minor Fail Count
- •Conv. Out of Tolerance
- •Conv. Comms Lost
- •Conv. Input Voltage Fail
- •Conv. Fan Fail
- •Conv. Load Current High
- •Conv. Low Output Voltage
- •Conv. High Output Voltage
- •6.5.4 ADIO Alarms Detail
- •6.5.4.1 View Details
- •6.5.5 Alarm Hysteresis
- •6.5.5.1 Voltage
- •6.5.5.2 Time
- •6.5.6 Alarm Tone
- •6.5.7 Configure ALCO
- •6.5.7.1 ALCO Duration
- •6.5.7.2 Enable ALCO Duration
- •6.5.7.3 Silence Buzzer
- •6.5.7.4 Revert Relays
- •6.5.7.5 Stop Sending Email
- •6.5.7.6 Stop Sending SNMP Traps
- •6.6 Signals
- •6.6.1 Calibrate Analog Inputs
- •6.6.1.1 Analog Inputs
- •Definitions
- •Calibration
- •Static Calibration
- •6.6.2 Configure Signals
- •6.6.2.1 Controller Signals
- •Definitions
- •6.6.2.2 Analog Inputs
- •6.6.2.3 Digital Inputs
- •6.6.2.4 Rectifier Signals
- •6.6.2.5 Custom Signals
- •6.6.2.6 Examples of Signal Configuration and Customization
- •Example One – Configure Signal and Customize Signal Equation
- •Example Two – Configure AC Mains
- •Example Three – Configure (Battery Temperature sensors)
- •Example Four – Configure ADIO01 (Shunt MUX)
- •Example Five – Midpoint Voltage Error
- •6.6.2.7 Midnight Rollover
- •Example
- •6.6.2.8 Converter Signals
- •Re-configurable System Load Current and System Battery Voltage
- •Recommendation For Converter Redundancy
- •6.6.2.9 Counter
- •6.6.2.10 Timers
- •6.6.2.11 ADIO Signals
- •6.6.3 Data Logging (Web Interface Only)
- •6.6.3.1 Configure Data Logging
- •6.6.3.2 Starting/Stopping Data Logging
- •6.6.3.3 Retrieve Logs
- •6.6.3.4 Example One – Logging Three Phase Voltage Input (Rectifier System)
- •6.6.3.5 Example Two – Battery System
- •6.6.3.6 Example Three – Generator Voltage
- •6.6.4 ADIO Device Configuration (Web Interface Only)
- •6.7 Controls
- •6.7.1 LVD Control (USE WITH CAUTION)
- •6.7.1.1 DOD Activation
- •6.7.2 LVD Inhibit
- •6.7.3 HVSD
- •6.7.4 CEMF
- •6.7.4.1 Bypass Voltage
- •6.8 Communications
- •6.8.1 Port Status (Web Interface Only)
- •6.8.2 IP Information
- •6.8.3 IP Address (“Ethernet” per web interface)
- •6.8.3.1 CXCI IP Address Reset and Startup
- •6.8.4 Modem (“PPP Connection Device/Rear Modem Port” per web interface)
- •6.8.4.1 Modem Init String
- •6.8.5 Craft Port (“PPP Connection Device/Front Craft Port” per web interface)
- •6.8.6 Web Settings
- •6.8.7 Master SNMP Destination (Web Interface Only)
- •6.8.8 SNMP Multiple Community Names (Web Interface Only)
- •6.8.9 Event Notification Destination (Web Interface Only)
- •6.9 Hardware
- •6.9.1 Configure Relays
- •6.9.2 Test Relays
- •6.9.3 Test Modem (Web Interface only)
- •6.10 Logs & Files (Web Interface only)
- •6.10.1 Retrieve Logs
- •6.10.2 Manage Configuration File
- •6.10.2.1 Printing Custom Site Configuration
- •6.10.3 Manage Dynamic (Editable) Text Files
- •6.10.4 Manage Language Files
- •6.10.5 Retrieve Diagnostic File
- •6.11 Supervisor
- •6.11.1 Change Password
- •7 Advanced Programming
- •7.1 Example: Customize
- •7.2 Equation Builder Keypads
- •7.3 Tips on Programming
- •8 CXC Communications Menu Parameters
- •8.1 Ethernet Port Configuration
- •8.1.1 About IP Addresses
- •8.1.1.1 Static IP Address
- •8.1.1.2 Dynamic IP Address
- •8.1.1.3 Subnet Mask
- •8.1.1.4 Default Gateway
- •8.1.1.5 DHCP (Dynamic Host Configuration Protocol) Servers
- •8.1.2 IP Information
- •8.1.3 Configuring IP Address Settings
- •8.1.3.1 Obtain Address Automatically
- •8.1.3.2 Static Settings
- •IP Address
- •Subnet Mask
- •Gateway
- •8.2 PPP Connection Devices
- •8.2.1 Front Craft Port
- •8.2.2 Rear Modem Port
- •8.3 Rear Port Configuration
- •8.3.1 Internal Modem Support
- •8.3.2 External Modem Support
- •8.3.3 Null Modem Direct Cable Connection Support
- •8.3.4 Configuring Rear Modem Port Settings (CXCP or CXCR only)
- •8.3.4.1 Internal Modem
- •8.3.4.2 External Modem
- •8.3.4.3 NULL Modem
- •9 Remote Communications
- •9.1 Establishing a Network Connection via a Crossover Cable
- •9.1.1 Support for CXCI
- •9.2 PPP Serial Data Connection
- •9.2.1 Starting Networking Wizard
- •9.2.2 Network Connection Wizard
- •Host or Guest? Page
- •Select a Device Page
- •Connection Availability Page
- •Connection Name Page
- •9.2.3 Direct Connection Properties
- •General Tab
- •Options Tab
- •Security Tab
- •Networking Tab
- •Sharing Tab
- •9.2.3.1 Modem Configuration
- •9.2.4 Phone and Modem Options
- •9.2.5 Connect Direct Connection
- •9.2.6 Dial the Modem and Connect to the CXC
- •9.3 Modem Connection
- •9.3.1 Controller Setup
- •9.3.2 Computer Setup
- •9.3.3 CXC Modem Test Feature (via Web interface only)
- •10 Simple Network Management Protocol (SNMP)
- •10.1 Overview
- •10.1.1 Outline of the SNMP Protocol
- •10.1.2 Underlying Communication Protocols
- •10.1.3 Typical UDP Transport
- •10.1.4 Variable Binding (VarBind)
- •10.2 Network Manager MIB Files
- •10.3 Communication Configuration
- •10.3.1 SNMP Multiple Community Names
- •10.3.2 SNMP Trap Recovery
- •10.3.3 Event Notification Destination – Multiple SNMP and SMTP Destinations
- •10.3.3.1 Master SNMP Destination
- •10.3.3.2 Inform Settings (Trap Acknowledge)
- •11 Factory Ranges and Defaults
- •12 Modbus® Communications Protocol
- •13 Trouble-shooting
- •13.1 Technical Support
- •14 Acronyms and Definitions
- •Index
Visit the Alpha website at www.alpha.ca for the latest manual and product downloads
3 Standard Features
The CXC provides centralized setup, control and monitoring of a communications power system.
3.1Password Security
Two levels of password security are available: User and Supervisor. The same password cannot be used for both. User access (Section 4.7.1) enables navigation through menus, but no changes are permitted.
Supervisor access enables navigation and changes to parameters including Supervisor password, see 0. The Supervisor may change the User password only via the web interface.
3.2Software Configuration Loading and Updates
Factory software updates and adjustments to the configuration file are possible through the RS-232 serial port or Ethernet connection. The Supervisor may exclude settings and groups of settings when applying changes. A partial configuration file may also be generated and sent to CXC (v1.81 and above).
3.3Mixed Rectifier System
The CXC enables the use of one type of Alpha Pathfinder model rectifier working in parallel with one type of Alpha Cordex model rectifier; for example, PFM 48V-10kW or PFM 48V-3kW with CXRF 48-3.6kW. Another example is PFM 24V-3kW with CXRF 24-3.1kW. The menu item Rectifier Protocol is no longer required and has been removed. The load share of each rectifier is based on the percentage of maximum output current of the rectifier; see Rectifier Report (4.4.2). In some cases, e.g. battery test algorithm, the system functionality will be limited to that of the Pathfinder rectifiers while the communications will equal that of the Cordex controller.
NOTE: The Pathfinder rectifiers will not be shown under Upgrade Firmware as that submenu applies to Cordex rectifiers and smart peripherals only.
3.4Safe Voltage
Safe Voltage is the voltage that the rectifiers will default to if the controller fails. In general terms, the open circuit voltage for VRLA batteries is determined to be a point where discharge or over charge will not occur.
The Supervisor can set the default system voltage (Safe Mode) in the event that communications to Cordex rectifiers should fail. This feature has a time delay (a function of the rectifier); the activation value is five (5) minutes. The rectifier manual lists the default parameters.
3.5Power Save
This feature improves operational efficiency when conditions warrant by running only the necessary number of rectifiers. For example, when the load is significantly less than the available system power, the controller will shut down one or more of the rectifiers so that the remaining rectifiers can operate with greater efficiency at a higher current level. A short (one-minute) time delay or hysteresis is included to avoid nuisance alarming and to eliminate changes if the load is fluctuating. Rectifiers are rotated into use on a weekly basis to share the service time.
When Power Save is enabled, it takes effect when a minimum discharge or load current (~2.5% of maximum current of one rectifier) is achieved.
Charge or battery current limit calculations are made based on rectifiers that are running. The Power Save feature is suspended during Battery Test mode, see 4.3.4.6.
NOTE: The remote shutdown setting (Cordex series only) enables the function in the rectifier. The Power Save feature uses this functionality when a Cordex rectifier is commanded to shut down.
The Power Save feature does not work with the Alpha RSM 48/100 series of rectifiers.
0350046-J0 Rev C |
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