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  1. Sources of waste heat at high-temperature range [2].

Waste heat source

Temperature range (°C)

Nickel refining furnace

1370 – 1650

Aluminium refining furnace

650 - 760

Zinc refining furnace

760 - 1100

Copper refining furnace

760 - 815

Steel heating furnaces

925 - 1050

Copper reverberatory furnace

900 - 1100

Open hearth furnace

650 - 700

Glass melting furnace

1000 - 1550

Hydrogen plants

650 - 1000

Solid waste incinerators

650 - 1000

Fume incinerators

650 - 1450

The waste heat at medium temperature comes mainly from direct-fired processes and can be used to generate work in steam or gas turbines and for drying, air, water and space heating. The sources of medium temperature waste heat are given in Tab. XXVI.

  1. Sources of Waste Heat at Medium-Temperature Range [2].

Waste heat source

Temperature range (°C)

Steam boiler exhausts

230 - 480

Gas turbine exhausts

370 - 540

Reciprocating engine exhausts

315 - 600

Reciprocating engine exhausts (turbo charged)

230 - 370

Heat treating furnaces

425 - 650

Drying and baking ovens

230 - 600

Catalytic crackers

425 - 650

Annealing furnace cooling systems

425 - 650

Cement kiln

450 - 620

The heat at the highest part of low temperature waste heat range is used generally for fluid heating (air or water preheating). The heat at the bottom of range requires heat pump to increase its temperature above the load temperature. Examples of low temperature waste heat sources are listed in Tab. III.

  1. Sources of Waste Heat at Low-Temperature Range [2].

Waste heat source

Temperature range (°C)

Process steam condensate

55 - 88

Cooling water from:

furnace doors

32 - 55

bearings

32 - 88

welding machines

32 - 88

injection molding machines

32 - 88

annealing furnaces

66 - 230

forming dies

27 - 88

air compressors

27 - 50

pumps

27 - 88

internal combustion engines

66 - 120

air conditioning and refrigeration condensers

32 - 43

liquid still condensers

32 - 88

drying, baking and curing ovens

93 - 230

hot processed liquids

32 - 230

hot processed solids

93 - 230

availability and compatibility with heat demand

It is necessary that the waste heat source to be available at the same time as the heat demand (load). If this does not happen, the heat storage technique is required to make the source and demand synchronous. The waste heat should be compatible with heat demand in quantity and quality. The distance between the waste heat source and demand should be shorter to reduce the heat losses from pipes. The waste heat source should be easily accessible. That means it should be concentrated and easy to carry (in form of steam). The form of waste heat is also important for a heat recovery system. recovery of heat contained in exhaust gases is more expensive than that from vapours and liquids due to the lower heat transfer coefficients. It is also important that the streams of waste heat do not contain fouling and corrosive products which can affect the recovery equipments.

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