- •1 Level (6 points)
- •History of the need for building materials
- •Cement production in the Republic of Kazakhstan
- •The history of obtaining and production cement
- •Economics of cement production
- •Determination of clinker, cement and additives introduced in the grinding
- •The composition of the raw meal. Equations 1-4
- •The composition of the raw meal. Equations 5-9
- •An overview of phase composition and quality phase of clinker
- •Portland cement clinker.
- •Chemical and mineralogical composition alite
- •Chemical and mineralogical composition of belite
- •Phase aluminate
- •Phase Ferrite
- •Other clinker phases
- •The composition and place of origin of the phases in portland cement clinker
- •Analysis of the raw meal, cement and clinker
- •Microscopic research of clinker
- •Recent developments in the use of X-rays
- •Petrographic analysis of clinker
- •Cement production
- •Raw materials and fuels in cement production
- •The raw materials of cement industry
- •Limestone and clay
- •A natural mixture of clay and limestone
- •Waste and their use in the cement industry
- •2 Level (6 points)
- •Mining, processing of raw materials, grinding of raw meal and homogenisation.
- •The blending warehouse of raw materials and its functions.
- •Development of the pile by rotary excavator
- •The process of burning cement clinker. General concepts
- •Chemical reactions during heat treatment of portland cement raw meal (main reaction clinker burning)
- •The dehydration of kaolinite
- •The reactions during the sintering
- •Reaction with cooling
- •Homogeneity of the raw meal
- •The process of burning cement clinker
- •Procedures for burning cement clinker
- •Decarbonizators with upward vertical gas flue.
- •The fuel in cement production
- •Clinker cooler
- •Cooler sf (Smidth-Fuller).
- •Storage of clinker
- •Cement Grinding
- •Milling equipment
- •The fineness of grinding and particle size distribution (grain) composition of the cement
- •Storage, packing, shipment cement to the consumer
- •The granulated blast furnace slag (s)
- •Pozzolan (p, q)
- •Natural pozzolanic additives (р)
- •Natural volcanic pozzolanic additives (q)
- •3 Level (8 points)
- •Fly ash rich in silica (V)
- •Lime ash dust (w)
- •Calcined shale (t)
- •Limestone (l, ll)
- •The quartz dust (d)
- •Small components
- •Calcium sulphate
- •The cement admixture
- •Cement according to standard
- •Physical and chemical properties of cements according to European standard
- •Cements with special properties
- •Well cement
- •Hydration
- •The reaction of silicates (c3s, c2s)
- •Hydration c3s
- •Hydration c2s
- •Reactions of hydration aluminate without participation of sulfates
- •Reactions hydration aluminate with participation sulphates
- •Hydration ferrite (c4af)
- •Taylor Model
- •Model Stark
- •The cement hydration
- •Reaction of the secondary components
- •Hydration of cement containing granulated slag
- •Reactions pozzolanic materials
- •4 Level (8 points)
- •Slowing solidification
- •Structure of a cement stone
- •Building lime
- •The historical and economic situation. Raw material deposits
- •Production and processing of limestone
- •Burning lime
- •Shaft kiln to coke (coal) and gas fuel
- •The rotary tube kiln
- •Counter current regenerative kiln (ggr-kiln)
- •Shaft ring kiln
- •Grinding and shipment of burnt lime
- •Slaked lime
- •The use of lime products
- •The requirements of stst 9179-79 to building lime
- •Gypsum. History and economy
- •Physical and chemical bases of gypsum binders
- •Phases in the system CaSo4 - h2o
- •The crystal structures, double salts, mixed crystals
- •Natural gypsum, natural anhydrite
- •The chemical gypsum
- •Uddg- gypsum
- •Production of calcium sulphate binders
- •Technological processes in the production of calcium sulphate binders
- •Autoclave method for producing α-hemihydrate
- •Gypsum boiling kettle for the production of ß-hemihydrate
- •5 Level (12 points)
- •The high temperature burning of gypsum method (multiphase gypsum) on the grate
- •Properties capable of hardening calcium sulphates
- •Hydration CaSo4-binding
- •Natural -, uusdg - and chemical anhydrite
- •The properties of the treated gypsum building materials
- •Other areas of application
- •The norms, chemical analysis and phase analysis
- •Gypsum Products
- •The requirements of gost 125-79 for the quality of construction gypsum
- •Other inorganic binding materials
- •Alumina cement
- •Production of alumina cement
- •Chemical and mineralogical composition of the alumina cement
- •Areas of use alumina cement
- •Softeners (plasticizers), added during the production concrete
- •Softeners (plasticizers), added to the concrete mix
- •Concrete
- •Mobile concrete plants
- •Concrete for precast concrete elements
- •Self-compacting concrete
- •Building mortar
- •Cement mortar
- •Plaster
- •Cementing deep wells
Limestone (l, ll)
Limestone should meet the following requirements:
a) the content of calcium oxide (CaO) calculating the amount of calcium carbonate (CaCO3), the contents of which should be less than 75%;
b) the clay content is determined methylene solution in accordance with EN 933-9 and should not exceed 1.20 g / 100 g To test lime must be ground to a fineness of about 5,000 cm2 / g. Specific surface area is determined in accordance with EN 196-6.
c) the total organic carbon (TOC) for the EN 13639 test methods shall comply with one of the following criteria:
- LL: not exceed the mass fraction of 0.20%;
- L: must not exceed the mass fraction of 0.50%.
Izvestnyak- widespread monomineral rock composed of calcite; it can be easily determined by a violent reaction with hydrochloric acid. Due to the wide distribution, ease of handling and chemical properties of limestone is mined and used to a greater extent than other species, second only to the sand and gravel deposits. The limestones are of different colors, including black, but the most common breed of white, gray or have a brownish tint. The bulk density of 2.2-2.7. This soft rock, easy to scratch the knife blade. Limestone effervesce rapidly by reaction with a dilute acid. In accordance with its sedimentary origin has a layered structure. Net Limestone consists of calcite (rarely with a low content of other forms of calcium carbonate - aragonite). Present and impurities. The limestones are found in almost all continents except Australia. They were formed in different geological epochs. Seam Thickness varies from a few centimeters to hundreds of meters. The limestones are common in the United States and take up 75% of the country. In Russia, the limestone common in the central regions of the European part of, as well as common in the Caucasus, the Urals and Siberia. Limestone (in the broadest sense) have an extremely diverse range of applications. They are used in the form of lump limestone, crushed stone, piece (Saw, wall) and quarry stone, facing slabs, mineral crumbs, crushed sand, mineral powder, mineral wool, limestone powder. The main consumers - the cement industry (limestone, chalk, marl), construction (obtaining building lime, concrete, plaster, mortar, masonry walls and foundations; decorative-facing work, etc.), road and rail construction, rock placement for coastal protection and waterworks, metallurgy (limestone and dolomite - fluxes and refractories processing nepheline ore into alumina, cement and soda), agriculture (limestone flour in farming practices and animal husbandry), oil and coke, food (especially sugar), pulp and Paper, glass (limestone, chalk, dolomite), leather (limestone), rubber, cable, paint and varnish industry (chalk as a filler). Other areas of application - polishing products, non-ferrous metals and nacre (limestone), electric welding (chalk to cover the electrodes), writing chalk (chalk), insulation of building structures and technological equipment (mineral wool), etc.
