- •1 Level (6 points)
- •History of the need for building materials
- •Cement production in the Republic of Kazakhstan
- •The history of obtaining and production cement
- •Economics of cement production
- •Determination of clinker, cement and additives introduced in the grinding
- •The composition of the raw meal. Equations 1-4
- •The composition of the raw meal. Equations 5-9
- •An overview of phase composition and quality phase of clinker
- •Portland cement clinker.
- •Chemical and mineralogical composition alite
- •Chemical and mineralogical composition of belite
- •Phase aluminate
- •Phase Ferrite
- •Other clinker phases
- •The composition and place of origin of the phases in portland cement clinker
- •Analysis of the raw meal, cement and clinker
- •Microscopic research of clinker
- •Recent developments in the use of X-rays
- •Petrographic analysis of clinker
- •Cement production
- •Raw materials and fuels in cement production
- •The raw materials of cement industry
- •Limestone and clay
- •A natural mixture of clay and limestone
- •Waste and their use in the cement industry
- •2 Level (6 points)
- •Mining, processing of raw materials, grinding of raw meal and homogenisation.
- •The blending warehouse of raw materials and its functions.
- •Development of the pile by rotary excavator
- •The process of burning cement clinker. General concepts
- •Chemical reactions during heat treatment of portland cement raw meal (main reaction clinker burning)
- •The dehydration of kaolinite
- •The reactions during the sintering
- •Reaction with cooling
- •Homogeneity of the raw meal
- •The process of burning cement clinker
- •Procedures for burning cement clinker
- •Decarbonizators with upward vertical gas flue.
- •The fuel in cement production
- •Clinker cooler
- •Cooler sf (Smidth-Fuller).
- •Storage of clinker
- •Cement Grinding
- •Milling equipment
- •The fineness of grinding and particle size distribution (grain) composition of the cement
- •Storage, packing, shipment cement to the consumer
- •The granulated blast furnace slag (s)
- •Pozzolan (p, q)
- •Natural pozzolanic additives (р)
- •Natural volcanic pozzolanic additives (q)
- •3 Level (8 points)
- •Fly ash rich in silica (V)
- •Lime ash dust (w)
- •Calcined shale (t)
- •Limestone (l, ll)
- •The quartz dust (d)
- •Small components
- •Calcium sulphate
- •The cement admixture
- •Cement according to standard
- •Physical and chemical properties of cements according to European standard
- •Cements with special properties
- •Well cement
- •Hydration
- •The reaction of silicates (c3s, c2s)
- •Hydration c3s
- •Hydration c2s
- •Reactions of hydration aluminate without participation of sulfates
- •Reactions hydration aluminate with participation sulphates
- •Hydration ferrite (c4af)
- •Taylor Model
- •Model Stark
- •The cement hydration
- •Reaction of the secondary components
- •Hydration of cement containing granulated slag
- •Reactions pozzolanic materials
- •4 Level (8 points)
- •Slowing solidification
- •Structure of a cement stone
- •Building lime
- •The historical and economic situation. Raw material deposits
- •Production and processing of limestone
- •Burning lime
- •Shaft kiln to coke (coal) and gas fuel
- •The rotary tube kiln
- •Counter current regenerative kiln (ggr-kiln)
- •Shaft ring kiln
- •Grinding and shipment of burnt lime
- •Slaked lime
- •The use of lime products
- •The requirements of stst 9179-79 to building lime
- •Gypsum. History and economy
- •Physical and chemical bases of gypsum binders
- •Phases in the system CaSo4 - h2o
- •The crystal structures, double salts, mixed crystals
- •Natural gypsum, natural anhydrite
- •The chemical gypsum
- •Uddg- gypsum
- •Production of calcium sulphate binders
- •Technological processes in the production of calcium sulphate binders
- •Autoclave method for producing α-hemihydrate
- •Gypsum boiling kettle for the production of ß-hemihydrate
- •5 Level (12 points)
- •The high temperature burning of gypsum method (multiphase gypsum) on the grate
- •Properties capable of hardening calcium sulphates
- •Hydration CaSo4-binding
- •Natural -, uusdg - and chemical anhydrite
- •The properties of the treated gypsum building materials
- •Other areas of application
- •The norms, chemical analysis and phase analysis
- •Gypsum Products
- •The requirements of gost 125-79 for the quality of construction gypsum
- •Other inorganic binding materials
- •Alumina cement
- •Production of alumina cement
- •Chemical and mineralogical composition of the alumina cement
- •Areas of use alumina cement
- •Softeners (plasticizers), added during the production concrete
- •Softeners (plasticizers), added to the concrete mix
- •Concrete
- •Mobile concrete plants
- •Concrete for precast concrete elements
- •Self-compacting concrete
- •Building mortar
- •Cement mortar
- •Plaster
- •Cementing deep wells
Other inorganic binding materials
As binders are used, and other inorganic materials such as aluminous cement, magnesia and phosphate binders. These binders are needed for various construction and chemical compounds
alumina cement
In the German-speaking and used names like melted aluminous cement, aluminate cement, in English literature mostly used the name "calciumalumina (te) cement" (CAC) for the alumina cement. Commercial use of alumina cement since 1910 began in connection with the demand for sulphate binder with high early strength. Shortly thereafter, a very good temperature resistance hardened alumina cement was discovered, which led to its widespread use in the field of refractory materials. During the First World War, aluminous cement was used by the military to install gun positions, for which a rapid grasp of the alumina cement was of great importance. In the chemical-mineralogical composition and properties of aluminous cement significantly differs from Portland cement. As compared to Portland cement Al2O3 content in alumina cement above and below the CaO content.
Production
For alumina cement with a typical content of Al2O3 - 38-40% as a raw material used mainly bauxite and limestone. The content of SiO2 should be <6%, Fe2O3 content may be up to 20%. For high alumina cement with a high content of Al2O3, which are mostly used as refractory materials to be used by specially trained high purity raw materials. Production of alumina cement is carried out mainly in coal-fired or oil bath Shaft furnaces with heating at a temperature of 1450-1600 0C. For cooling the melt is poured into a flat shape. Fine grinding is carried out in conventional cement mills, however, wear of grinding bodies and linings in this because of the great resistance to crushing is significantly higher than the Portland cement. The most important producing countries alumina cement are France, UK, Spain, USA, Japan, Croatia and China.
Alumina cement
Name of the material obtained from A1203 (alumina), or alumina. It is made from ground clinker, which is produced from limestone and bauxite, baked in special ovens. In some cases, instead of using iron bauxite ore bauxite ingredients iron oxide and limestone. The firing temperature may be 1200 ° C to 1500 ° C. Thus the components are brought to the sintering or melting. If the firing was carried out in special electric or blast furnace, then, at times, there is no need to grind components. Since there are all necessary conditions for the removal of silica and cement zheleza.Imeet the same grade, except that they are defined by 3-day-old, as this material hardens much faster. Just one day is enough to dial a decent strength. While conventional cement hardens within 28 days. Aluminous cement Hz and 40 other brands (50 and 60) provides a greater water resistance and density. He also characterized otlichnoymorozotoykostyu.
There are two types of materials: normal and high alumina cement. They differ from each other by the number of impurities. Thus, the first containing 3% silica and 66% alumina. A high-alumina 1% silica and 76% alumina. Use this material for urgent emergency operations, especially in the winter, as this cement provides excellent water resistance and moisture resistance. Scope - a manufacturer of all kinds of heat-resistant and expanding cement. In the process of hardening the material at high temperatures only strength is enhanced. For expanding cements used, because the material in the process increases in volume and thereby offset shrinkage. That is, he himself seals. In addition, when using the material in reinforced concrete structures, concrete is compressed and tension reinforcement, which positively affects the quality of products.
