Throttle Body Holder

Throttle Body Holder Installation

_• Be sure to install the O-rings [A].

_• Install the clamps [B] as shown and so that their projec-

tions fit [C] on the holes of the holders.

○^{Be sure that the clamp bolt heads [D] face outwards.}

_• Tighten:

Torque - Throttle Body Holder Bolts [E]: 12 N·m (1.2 kgf·m, 106 in·lb)

Muffler

Muffler Body Removal

_• Remove:

Right Frame Cover (see Frame Cover Removal in the

Frame chapter)

_• Remove the bolts and lift up the right footpeg stay [A].

_• Remove the muffler body mounting bolts [A] and nut, and pull the muffler body [B] backward.

Exhaust Pipe Removal

_• Remove:

Lower Fairings (see Lower Fairing Removal in the Frame

chapter)

Center Fairings (see Center Fairing Removal in the Frame chapter)

Muffler Body Clamp Bolt [A]

Exhaust Pipe Manifold Holder Nuts [B] Exhaust Pipe [C]

Gaskets

Muffler

Muffler Body and Exhaust Pipe Installation

_• Replace the exhaust pipe gaskets [A] and muffler body connection gasket [B] with new ones and install them.

○^{Install the muffler body connection gasket until it is bot-}

tomed so that the chamfer side [C] feces muffler body [D].

_• Install:

Muffler Body

Exhaust Pipe [E]

_• Tighten:

Torque - Exhaust Pipe Manifold Holder Nut [F]: 17 N·m (1.7 kgf·m, 12 ft·lb)

Muffler Body Mounting Bolts (Front and Rear) [G]: 20 N·m (2.0 kgf·m, 15 ft·lb)

_• Tighten the muffler body clamp bolt [H].

○^{Install the muffler body clamp bolt as shown.}

_• Thoroughly warm up the engine, wait until the engine

cools down, and retighten all the bolts and nuts.

Clutch Table of Contents

Exploded View........................................................................................................................ 6-2

Specifications ......................................................................................................................... 6-4

Special Tool and Sealant........................................................................................................ 6-5

Clutch Lever and Cable .......................................................................................................... 6-6

Clutch Lever Free Play Inspection .................................................................................... 6-6

Clutch Lever Free Play Adjustment .................................................................................. 6-6

Clutch Cable Removal ...................................................................................................... 6-6

Clutch Cable Installation ................................................................................................... 6-6

Clutch Cable Lubrication................................................................................................... 6-6

Clutch Lever Installation.................................................................................................... 6-7

Clutch Lever Adjustment................................................................................................... 6-7 ⁶

Clutch Cover........................................................................................................................... 6-8

Clutch Cover Removal...................................................................................................... 6-8

Clutch Cover Installation ................................................................................................... 6-8

Release Shaft Removal .................................................................................................... 6-9

Release Shaft Installation ................................................................................................. 6-9

Clutch Cover Disassembly................................................................................................ 6-9

Clutch Cover Assembly..................................................................................................... 6-10

Clutch ..................................................................................................................................... 6-11

Clutch Removal................................................................................................................. 6-11

Clutch Installation.............................................................................................................. 6-11

Clutch Plate, Wear, Damage Inspection ........................................................................... 6-13

Clutch Plate Warp Inspection............................................................................................ 6-14

Clutch Spring Free Length Measurement ......................................................................... 6-14

Clutch Housing Finger Inspection ..................................................................................... 6-14

Clutch Housing Spline Inspection ..................................................................................... 6-14