Suspension Table of Contents
Exploded View........................................................................................................................ 13-2
Specifications ......................................................................................................................... 13-6
Special Tools .......................................................................................................................... 13-7
Front Fork ............................................................................................................................... 13-9
Front Fork Removal .......................................................................................................... 13-9
Front Fork Installation ....................................................................................................... 13-9
Front Fork Oil Change ...................................................................................................... 13-9
Front Fork Disassembly 13-11
Front Fork Assembly 13-12
Inner Tube Inspection 13-13
Dust Seal Inspection 13-13
Fork Spring Inspection 13-14
Rear Shock Absorber 13-15
Spring Preload Adjustment 13-15
Rear Shock Absorber Removal 13-15
Rear Shock Absorber Installation 13-16
Rear Shock Absorber Inspection 13-16
Swingarm. 13-17
Swingarm Removal 13-17
Swingarm Installation 13-17
Swingarm Bearing Removal 13-18
Swingarm Bearing Installation 13-18
Swingarm Bearing, Sleeve Inspection 13-19
Swingarm Bearing Lubrication 13-20
Chain Guide Inspection 13-20
13
No. |
Fastener |
Torque |
Remarks |
||
N·m |
kgf·m |
ft·lb |
|||
1 |
Front Axle Clamp Bolt |
34 |
3.5 |
25 |
|
2 |
Front Fork Bottom Allen Bolts |
30 |
3.1 |
22 |
L |
3 |
Front Fork Clamp Bolts (Lower) |
20 |
2.0 |
15 |
AL |
4 |
Front Fork Clamp Bolts (Upper) |
20 |
2.0 |
15 |
|
5 |
Front Fork Top Plugs |
25 |
2.5 |
18 |
|
6. Outer Tube (EX650B Models)
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease.
L: Apply a non-permanent locking agent. R: Replacement Parts
No. |
Fastener |
Torque |
Remarks |
|||
N·m |
kgf·m |
ft·lb |
||||
1 |
Rear Shock Absorber Bolt |
59 |
6.0 |
44 |
|
|
2 |
Rear Shock Absorber Nut |
59 |
6.0 |
44 |
|
|
3 |
Swingarm Pivot Shaft Nut |
108 |
11.0 |
80 |
|
|
G: Apply grease.
R: Replacement Parts
Specifications
Item |
Standard |
Front Fork (Per One Unit) Fork Inner Tube Outside Diameter Air Pressure Fork Spring Setting Damper Setting Fork Oil: Viscosity Amount: EX650A Models
EX650B Models
Fork Oil Level: EX650A Models
EX650B Models
Fork Spring Free Length |
41 mm (1.6 in.) Atmospheric pressure (Non-adjustable) Non-adjustable Non-adjustable
KAYABA KHL34-G10 or equivalent
approx. 415 mL (14.0 US oz.) (when changing oil) 489 ±4 mL (16.5 ±0.14 US oz.) (after disassembly and completely dry) approx. 420 mL (14.2 US oz.) (when changing oil) 498 ±3 mL (16.8 ±0.10 US oz.) (after disassembly and completely dry)
98 ±2 mm (3.9 ±0.08 in.) (below from inner tube top with fully compressed, without fork spring) 89 ±2 mm (3.5 ±0.08 in.) (below from inner tube top with fully compressed, without fork spring) 277.2 mm (10.91 in.) (Service limit 272 mm (10.7 in.)) |
Rear Shock Absorber Spring Preload Gas Pressure |
2nd position (Adjustable Range: 1st 7th position) 980 kPa (10 kgf/cm², 142 psi, Non-adjustable) |
Special Tools